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HomeMy WebLinkAboutSFRA2025-0043107NE-Cff TrJ7=37ZIM 25-004310 3052 HIGH CLIFF DR INSTALL GENERATOR DATE OF ISSUANCE: PERMIT #: BUILDING PERMIT APPLICATION J OB ADDR3052 High Cliff Drive Grapevine, TX 76051 ESS: LOT: 5 BLOCK: 1 SUBDIVISION: Crystal Butte Addition BUILDING CONTRACTOR (company name): Generator Supercenter of Denton CURRENT MAILING ADDRESS: 3801 N Interstate 35 Ste 146 CITY/STATE/ZIP: Denton, TX 76207 pn: # (940) 320-5600 Fax N/A PROPERTY OWNER: Brooke & Paul Grizzaffi CURRENT MAILING ADDRESS: 3052 High Cliff Drive CITY/STATE/ZIP: Grapevine, TX 76051 PHONE NUMBER: (214) 395-5249 PROJECT VALUE: $ 18,966 FIRE SPRINKLERED? YES NO X WHAT TRADES WILL BE NEEDED? ELECTRIC X PLUMBING X MECHANICAL DESCRIPTION OF WORK TO BE DONE: PERMANENT GENERATOR installation with 200a ATS/panel combo. Fuel: NG USE OF BUILDING OR STRUCTURE: Al single family residence NAME OF BUSINESS: N/A Total Square Footage under roof: 4114 Square Footage of alteration/addition. 12 U I hereby certify that plans have been reviewed and the building will be inspected by a certified energy code inspector in accordance with State Law. Plan review and inspection documentation shall be made available to the Building Department (required for new buildings, alterations and additions) E3 I hereby certify that plans have been submitted to the Texas Department of Licensing and Regulation for Accessibility Review. Control Number: (Not required for I & 2 family dwellings) El I hereby certify that an asbestos survey has been conducted for this structure in accordance with the regulatory requirements of the Texas Department of Health. (REQUIRED FOR DEMOLITIONS, ADDITIONS AND OR ALTERATION TO COMMERCIAL AND PUBLIC BUILDINGS) I hereby certify that the foregoing is correct to the best of my knowledge and all work will be performed according to the documents approved by the Building Department and in compliance with the City Of Grapevine Ordinance regulating construction. It is understood that the issuance of this permit does not grant or authorize any violation of any code or ordinance of the City Of Grapevine. I FURT I , � I ORE UNDERSTAND THAT PLANS AND SPECIFICATIONS ARE NOT REVIEWED FOR HANDICAPPED AC '' BILITY B H 'CITY, AND THAT THE DESIGN PROFESSION AL/OWNERIS RESPONSIBLE FOR OBTAINING SUCH APP � VALFROM T1 OP ATE STATE AND OR FEDERAL AGENCY(S). i F PRINT NAME: Travis Burns SIGNATURE PHONE #: (940) 320-5600 EMAIL: permitsdenton@generatorsupercenter.com CHECK PREFERRED TO BE CONTACTED BY E-MAIL THE FOLLOWING IS TO BE COMPLETED BY THi-BUIELDING INSPECTION DEPARTMENT Construction T.,pePen-nit Valuation: $ Setbacks Approval to Issue . : Occupancy -. Group: Fire Sprinkler: YES NO Front: Electrical Division: Building Depth: Left: Plumbing ZoninL,: 'k Buildin-- Width: Rear: Mechjirf6al Occupane',' Load: Grease Trap Right: I loo"d Plan Review Approva Date: . ..... Building Permit Fee: Site Plan Approval: Date: Plan Review Fee: Fire Department: Date: Lot Drainage Fee: Sewer Availability Rate: Public Works Department: Date: Health Department: Date; Water Availabilit', Rate: Approved for Permit: Date: Total Fees: Lot Drainage Submitted: Approved: Total Amount Due: P n Af)y q510d C:RAPFVINP TX 79nqQ (917) A1n-2m� h 1 wnAPFRMITAPPI ".ATIOMR IM9 ' -P11 I It 04 S 11 M89M7 111MAM 9113 ity of Grapevine Building - Residential PO Box 95104 Alteration Grapevine, Texas 76099 817) 410-3166 Project # 25-004310 Project Description: PERMANENT GENERATOR: Generac 26kW standby generator and 200a automatic transfer switch/42- circuit panel combo installation. Electrical run through attic. Natural gas line exterior run from meter. Screening provided by adjacent A/C condensers and shrubbery to screen from side.... 1F=1 Fr'TRnNlr. RFVIFVn Issued on: 11/24/2025 at 8:14 AM ADDRESS INSPECTIONS 3052 High Cliff Dr. Grapevine, TX 76051 1. Building Final LEGAL INFORMATION FIELDS Crystal Butte Addition Bk 5 l1 Lot —APPLICANT NAME (Individual) Travis Burns A **APPLICANT PHONE NUMBER (940) 320-5600 S2201 APPLICANT E-MAIL permits HOLDER VALUATION 18966 Andrew Sandefur Square Footage 4114 GENERATOR SUPERC CONSTRUCTION TYPE VB ENTER OF DENTON OCCUPANCY GROUP R-3 (940) 218-3899 DOCUMENTS - MIC 01 Residential Building Alteration Permit COLLABORATORS Application Grizzaff- - Grapevine.pdf - Andrew Sandefur DOCUMENTS - MISC 02 Permit Docs Grizzaff i - G rapevine.pdf GENERATOR ZONING DISTRICT R-20 SCENTS R OF APPROVED TO ISSUE ELECTRIC YES DENTON (940) 218-3899 APPROVED TO ISSUE PLUMBING YES OWNERS FEE TOTAL PAID DUE - Paul Grizzaffi Building Permit Fee, ($150.00 $ Flat Fee) Simple Alteration 150.00 $150.00 $150.00 TOTALS $150.00 $150.00 $0.00 W 0 a RVA M W.1 I M 011111 AJ =-I 11116 a KV-01 is Page 112 MYGOV.US 25-004310, 11/24/2025 at 8:14 AM Issued by: Amanda Robeson FURTHERMOREr ! THATPLANS AND SPECIFICATIONS ARE NOT REVIEWED FOR HANDICAPPED ACCESSIBILITY BY THE CITY AND THAT THE DESIGN PROFESSIONAL / OWNER IS RESPONSIBLE FOR OBTAINING SUCH APPROVAL FROM THE APPROPRIATE STATE AND OR FEDERAL Signature City of GrapevineBuilding Residential Alteration Project # 25-004310 1) ALL work must be done in compliance with the 2021 INTERNATIONAL BUILDING CODE. "ALL work ISSUED prior to January 1, 2024, must be done in compliance with the 2006 INTERNATIONAL BUILDING E. � lid"• 'i i`•' �.• � � �., is 'I� .cif •�` . !# �� �' •• NOTES > 24 HOUR INSPECTION METRO(17) 41-3010, CUT OFF TIME FOR A.M. INSPECTION IS 7:0 A.M. --- CUT OFF TIME FOR I? . INSPECTION 11:P.M. > PERMIT ISSUED IN IT APPLICATION IL IN ! . i, - + i � i : i� ■ ! r i : '' ■ .- i. i■ , ,r■ri ,, i r, Page 2/2 issued by: Amanda Robeson M iUc I S A, s _,OVABrooke d PaLd Gdzzaffi 3052 High Cliff Drive Grapevine, TA 76051 AN, - Ci 0 T 0 IN i 010 Y A PP R C� V E 0 UA, i 4 0 Cat". K ON �J'G.A-W -1:011 -�. M. EP- t E J011 Electrical Meter 200a automatic transfer switch/42 circuit panel combo -�3 Vr F T A I L Wi; F S' M 0 r IDAY G, --"R�,AY OINL� NO MON : 11401' PEE I S > 1 Fil 141 t- 0 10 Kr W E iL VOG IN5E ELECTRICPViNLYON .'71.SRA'UF`OTAT.N;IcTiONIN 3NRMHTSV�AU 'E �,FQUREDRr3HT,--;FaVVA 'Y CO-4 C' f BF z J J 7' r 0 -nN RECEIVED: 11/13/2025 DF 'a) 25-004310 U I 3052 HIGH CLIFF DR Screening: 2 A/C condensers 26kW generator >5INSTALL GENERATOR and hedgerow, for side view from windows/doors and 18" from side of 4 home. 6 Gas meter 108' to rear property line 87' to front property line A 14' to side property line 'ZI a 401 o ig Aliol tm ..... . ... ..... end hdO t, e N 9.0 cl to Jv lu CL Ln V. lW-10 1404 CLIFF DR. t—e Wo At e Pr ate, 101 Rebwoble A m d At < urbgo to Ou r Setp ite, Ng 60 smod.ap W, 4. 97mql,)r, 4t�- 5.4, T0 Brooke & Paul Gdzzaffi 3052 High Cliff Drive Grapevine, TX 76051 Cont Feeder Schedule 1) 2" RMC 1) N, e'a t r a I 2)2" SCH80 PVC 2) 3)1 1/4" SCH80 PVC 3) 4 3' 4)1 1/4" SCH80 PVC Andre, Sandefur TDLR License: 561761 c,'HY CPZVN- T r TALI- hMFS BY, KELi B "rl y T Un PX Project Address; Date: Revision: Generator Supercenter Brooke & Paul Grizzat 11052 High Cliff Drive Grapevine, TX 76051 Brooke & Paul Grizzaffi 30,52 High Cliff Drive Grapevine, TX 76051 Gas meter 11� -K M ON FLIC I Vi IT 4 Thi: MIC Cs, :L'NlNs�' ;.APR.., ON MiE OV�--D PLANS AU F Ni E P 1,"' PE LK, VA y ALL MU,5T DE A'F'rOVE" 1 Y." Black iron pipe Ronald Wilson RMP: M#18331 P L ;Ct-'ZN p—vn-jVA -'kZ� AC Inlet 26kW Generator 5: e �2 .. .. . . .. .. .. .. .. .. .. .. .. .. .. .. . .. ...... . .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. pnerator THE STANDBY POWER PEOPLE BTU Caiculation for 3052 High Chff [)rive Grappvine, TX 76051 2 ?M,Js 06j") 81'*FP� Propowd Total - 779,000 RTU,,, N Re 51,00 �sible Mus ter PI tit?) her - Ron Wilson bcense#18331 Brooke & Paul Gdzzaff! 3052 High Cliff Drive Grapevine, TX 76051 Customer: Brooke Grizzaffi Address: 3052 High Cliff Or i --- s Grapevine, TX 76051 ECJl Single Phase Residential Only CITY I VA Gen i Shed SMM Livings,qu'are feet: 4,400 3 13,200 0 AC 1 AC 2 AC 3 AC AC5 Running Small Appliance Circuits (min 2) 2 1,500 3,000 0 Amps 23.70 19.90 9.00 120v Laundry Circuit (1 req) 1 1,500 1,500 0 Dryer 1 5,000 5,000 0 Microwave 1 1,500 1,500 1 0 Times 240 S688.0 4776.0 2160.0 0.0 0.0 Wall Oven (sgl=7000 dbl=10200) 0 7,000 0 0 Range 0 11,000 0 0 AC Shed Cooktop 0 6,S00 0 0 (Y) y y Garbage Disposal 1 1,176 1,176 0 Total AC Dishwasher 1 1,500 1,500 0 Load 5,688.0 Electrical Panel AMPS Fridge/Freezer 2 1,500 3,000 0Meter Can Panel 1 Panel 2 Panel 3 Panel 4 Pool 0 7,200 0 H2O Heater 0 4,S00 0 0200 �Furnace/blower 0 1,200 0 200 EV Charger 0 0 0 0 0 4,S00 f O/b O Gas Appliances.A 'Elevator 1 ZV 8 util Ity Nnea . ... .. . ... .. .. ..... .......... — . 0 Electric Heat B First 10kva @ 100% 10000 AC Shed Heat 1 Heat 2 Heat 3 Heat 4 Heat 5 (C=A-10,000x.4) C Remaining va x 40% 6936 Breaker Size (D=B+C) D Sub Total Load 17,950 Total Shed X 240 0 0 0 0 0 E Total AC Load @ 100%: S,688 Shed(y) y y D+E Total Va load 23,638 6,936 Divide by 240 Calculated amp load: 98 0 Total va of 1 0 1 w"ULE 122kw KW Recommended Generator Size LP 24kW L Heat HOME Whole home with electric heat. AIRCOOLED Recommended Generator Size ING I 26kw WILL NOT RUN ELECTRIC HEAT For LTS do not use living square feet. Instead use general for each lighting & plug circa t except kitchen & 1 furnace for each A/C, Brooks & Paul Grizzaffi 3052 Hi h Cuff Dm, tG me. TX 76051 C31t N jv RAC' ­-K GUARDIANO SERIES Residential Standby Generators Air -Cooled Gas Engine INCLUDE& * True Po.vei " Electrjcal Tem9ciogy * Two-linemurihngual deg,',al L:-,D Evoluboncent t=Iles - (English, Spanish, French Fcrdusjjese) * 2,' ,C am set vi-,e mtca transfer switch avai[aNe 0 Efe'-fifork- gocetnof 0 Stan0ard W: -Fi -R mr.racti vily 0 System status & rhalrdenarr6p interval LED iddionfois 0 Saund attenuated ancimm 0 Flexible fuel Ine co.ineclor 0 Natsial gascr LP gas opetahon 0 5 Year hl"Iltes warmni , 0 Base fascia 0 Listed anis lauelad for instutiatim, as .1ose as le In ;4571 T,,Mr sm a siva/ from doors. ucrrdodc, ao., ,tean aTr adakes jod ai accoforance mch, a3ca! codes. 24AUMV are aT"h a - e heart Cl G r- PIK a success iP prjv;dinc the moss reLab;c generalsfs possible Garre,ac a G- Fuca ongine lineup offers added peace at mind and rehatt;ijtv for *hen �t a ree(!ed the rno.,: The G-Farce sedac engines are ewpose built ano mim-d to hands the rigors zt extenopc fun firne., ;r, hich:erripefatures and extreme ope,a!mg cono,tionz " 'i' I : i 1� r , t',:� 41,�i�� . :1 i 4 .Supeftrham-,mica and sme oave 'Ohn prdue lea, 'han 51, Total Harmonic Di5tcftbn far rhihauality power This allowa onfiden, operaam, of sensitive electrons scupm�m and macro -chip bases apilpi'arm, such as vanable speed HVAC sm ras PROTOTYPE TESTED NEMA MG1-22 EVALUATION SYSTEM TORSIONAL TESTED MOTOR STARTING ABILITY FREE With selec'Guardial, Series flcme daMlay gases m Mobie Link 0,11-Fi allows users to mrr,:r,,r gerenitior ataa'a from In, where': ;he world uJr,9 a sm'dri label cr PC Easiiya,,e5s; inf.rmaJcn such: as the cwrenGlaml.dic status 3,1 mair-,erance aler', Ls-s :3n 1,10,9r.ect an, Rmunt 'oqn awt.of;zed service dealer foi fact, frien-Ij and pra,-.,ive cerdce 0'h vlobfie Link u3erc are user, care of Were the nF)T povner zusice Standby Power Rating f 1 11 1 1: GENEq or ,LISTED 0% LISTED QUIE­F��T , u I;e G�_" 01 "L4 Ce-jf,"a, I ap, 0 GET' , las In unldjrd�ed Offs 3rd Lr,L pa., , aged m, cjfc�r vJc1e, -re °Thl S. ton are F cenfpd In the .;141, ;n " :1 1 This state-cf-the-art power.may.,minni; reulaton sv-,tpT, ,s atandarr, on -,If G2nerar rnoc;- ii, IT provide,, opzmized -AS- PESPOI`6E to cranging loss cirditrom and WXj- h'Uhl p2TGR STARTING CAPASIDT-e by elqcftonicall; -crane-malchhng The Surge loa.3 tc the encine DrLtal votage regulation x =11: I � ��V, , 5 1 r %, �r,,, , Ir 4r5m Gene-ac - e)dlensive deal-,,- ne.anrk f:rsJde5 p;-[,. an-. Ee-vxe bmah-hovetar the entire unit from the engine 'o Ito anal: esi elec*.fomc component _ono life and rei,ah4r.,, we sinommaus a4h GENERAC POWFR SYSTEMS 0,? reason ',f 'his sn'icence is tzc to GENERA, produc° Ime ^,, offered krilh its ;W, --ransoeT Slj3tEMS arol control,; t0( Iclai system Brooke & Paul Grizzafft 3052 High Cliff Dr3CwNLZRAC' 26 M Features and Benefits 0 GeuelaC G-ForGe design • "Spiny -yak" cast ror, cylinder Nails • Eie.trorI,, ignition'spary advance • Full pressure lubrication system. • Low all pressure Ourdoem ,,,slefro • EFA Certified isra.n-erroogeisy appl,catisirs; • High to',nliera"Ure shutdown • Revolving field • Spewed stator • Displaced phase excitation • Automatic voltage tegolation • UL 2200 listed • Fully frdrci,afic • NIEMA 3R • Indearated load management te,,hnologv • Pernole 'Touirtling AUTONAIn' IA1,MFF illuminated tintluns Two-line mulldingual LCD • Sealed- raised buftn'o; • UnIFIV voltage sensing Generator voltage sensing 0 Uhhtv interrupt denil, • Engine varm-nro • Engine coni-clown • Programmable expire, • Smart -after v craraef • h1airr line C,-Cult breakej EiefthooK, governor • SAE weamei protective enclosure • Enclosed Cities[ plans mother • Small. compact. alcashiE Maximizes engine "breaming' for ritcreased fuel efficiency Plateau hoped cylinder ash, and plasma cooly rings help the engine roil cooko. ted*coig oil consumption and resulting in longer engine late. Rigid coristoroon and added curability provide long engine i4e. These features combine to assune smooth. quick starling every time. preSSunos, cjbhCid on is ail vital beanogs ri,eans better ceromiantle, less mairisenarl and !orage., engine ,to- Now featuring up to . 2 rear 200 hour oil charge micisru Shutdown p,,,)Iecl;oq prevents cala,turphic engine nomads due to low N'. Allows unit to be use., for oemand response applications. Prevents damage due to oveniceing Allows fir a smaner, nQW, weight unit that apooltes 25% mohe effis'ently than a revchviliq armature grxeratr, Prodnoes a smooth lioprit haveform for conipaiddity ulth electrsq's equipment. Slax:mizes motor starting capabilty Regulating Gotput voltage -,o =1 % crGaerts damitgaigvolfage spikes. For your saire4,. Traisfers,vikal electrical loads to the energized source of pov;icr Can be ustaned inside 3f h&;de for may::rnum flexibility. Capability to manage adaifi34 loads far efficient power management M,itits near an existing distirtoaron par.-[ for simple, I.W—cost insimral-ion. Selects tie -,aerating made and prsvide, easv, at-a-lanoe status inoicalior, in any condit.on. Province nomeowners easily visible logs of history, maintenance. and events us to 50 ocuirences. Sritiona, sjeather-resistant user intemae 'ai programming and operations. Constantly monitors chlity voltage. salpirmts, 65% dropper, 80skl pick-up, of standard voltage. Go-istantly manners generator vmIage to verify the cleanest power Wivenol to the hooch. Prevents inoance dart -ups of the engine. ariousialpie 2-1500 second, from, the factor,' default setting of 5 seconds by a nualified dealer Venfies engine rx ready to assume the load. S&.dpaint approximately 5 seconds. Alroa& engine to cool prior to shutdown. selpointapiefoximately I minute, OP-mles engine 10 prevent )it seal trying and damage between power outages, by running tire generator for 5 mcuois eoery, cilse, week Als, offer, a selectacle s-tong or weekly or nmnflHV opeTalion movilrag Vexhiihy and Poontodiv. lower fuel costs to the owner. Delivers charge is the ca'teryr only when needed at varying rates depending on 3uccloor a iFrinperalalrer rmppafibre w11 lead acid and AGM-stvie batteries. Protects generator flav®r everead folaiMruns oorspre FA 7Qipequecq, Sound attenuated enclosures ensure qui-t aperation and proteOoo against roomer Picture. w !hstandlIg ,virus up to 150 drop i241 finjin. Hinged key:oolong roof panel for security L,'l-c,,jt from for easy access to all routine -raonerialire mnlis, Eleserotaulcally applied textured epoxy pavritfoa added Junildliti, Quiet, Troftal grace muffler is connoted inside fire .,rut to prevent injuries P.4alies tar an e3s,,% eve appealing inxtaiiafion- as siose as' 8 n :457 union away 4rorn a structure. 26 kW . .... . .... • Abilityto Total Hours • Ability to view ci maintenance informant • Uorthl v Talbert withpr=,Jcus -horith's aconvity • Ability to ,Iew generalcr batterg informat,ort • 1.1vealluer iplowaftm Brooke & Paul Grizzafft 3052 High Cliff Drive (GENMAC' Features and Benefits i start ANGi '-v 1, 75 ICSA 5 27 outUoT arvibince connector for the required connection to the gas supply r0aet, IFGC and NFPA 54 installab3n requirements. Morhof ae,,e,a!of vfth a smarlphone, Dde!. .T corncutef w any hme via the Mabhe Link application for cDmcdate oRace d hard. Revie* the generator s compiele nrotectior, profile for exercise hours ano total hours, °,cvjdes r4nterra-%e i9forritafiph ter the spec: 'c rrx del generatofwhen scheduled mainlenaice ,s dne. Nhuleh month repass provide hi,tokat generator hifFmatnn Built in ta#ety diagnostics dclaping current state of the battery. Provide,, detailed local amern weather wiAnions far aenefalcr location. Razzed maormas continuous pcw*r trapavy hLPr ?rr—rsa, n,uin c:nonuzus Rated varage Parej.mwIrurn wril us lose current- P NG, iota, Harmonic Denrorroor, V, Phase %umbe, x to' trr sale, Fued AC frequency Pow fa'to, Baswrr repneet mv, Induri irw to lc I , Cvoeasoros ?L x iq x H) u;, cia, Snlj,,d In :ISIA' at 23 ` 7 or vo,t" ge-nuor rpealrric noirra oac- Sound orapnort dBrA) at 23 it i7 on watt generaerr ot Ginef-Test' ew-speed e,ernae =dp*' se "ah" Engine Number, of cy9mders Climidubli ,'a,.e auacstamw Ignition system Compression ions, 'taneE Oil capatalty invading niter Cpeciinq ;pw Fuel Brooke & Paul Grizzaiffir 3052 High Cliff Dr2CwNLZRAC' Specifications G007290-G G007291-0 126 M) 26 000 %eafts' 5N Isr" 240 t053, 9sr Less than 8% I zo' P 60 -or � 0 12r,osas Group MR 540 'Cirml;,amum, or Group 34AGM 650 CCArruit"urs 5111, -13, 48y,25i,29:'219X635,7a7 67 57 5 'ur Rr - Alignigum *1 cast Iran sfeere 0;,,Pe,sj vo,zr Solidi or' magneto Ere,srj, 951 12 ,D' APPIror - 19 up 5 L Natural gas frlrir t nor, h', 1 -2 Leap full_pad 33S 19 43) Liquid propane ftl,hr (Puri't juhrl 2 Load 75 ,'-? C61 r7 7q uti Load 132 13 63.; 1i 3 733 'lore -.,e�sjre R, 3 re,aoi lost ii!et a, .- Fuel pipe must be eased for full load. Pecu ec e a!: ,a�� aige: - r 42a, z r n ID 27-' 74 lPa; for PIG 'C-12 it vatef Moirr, 2 4P� 99 Pa,U, 2 A,, rorae;h, rig IpIV nr , :50C -F; o� rt,''h, 13 3 For L,ega u e 'Taat 45. -P; or n.i ti, 7 1S I NIG' --- -------- 1,c - ne T4, e17 Simple Use lifirrifore for ease of cpe,a-,,n Mode buttons ALTO Actoorabc soot on unity faiaire WeeeIvy fli-*eeirl, or Monthly seledabo, vucw 111ANI A- otwt him slam: conli ): grit spj, or it falls twsar 1,'cad taros 0 OFF Gross um ovher it removed Contra and charge -,in! operate -i tun, N*a noc-ian,,e newzes Staniar] Eagine run hors indication GAandiard Pio-wry-abl, ,,yi d?r3f bellerri '-I H-1 cs m7a; o,araffil smgrarnnanpre zy dealti Utility lionage LOSSriet turn No Up Ill, adjuncole brownsoll serno,, From 140-171 V : 190-2'6 V °o,ve Set Gapaz, E ne*c;serr E/e-,oe ver &ro, corn qg -tensfar-, tonvWMINIalfraorapee togs K eiaslas fsaI0 ,^gnne Se^ Sec'e,ce Cirri, Ccr-.Verg !A Se, 0, 7 nes �t Sees, rcuh-out lowat, ozone'. tre-engage unid 5 sec after erourse has stopped Charger 'Twiriarl Charge, Fa,19'MISsapl AG warring standard atrer y 'r tor, =: cier7on aid Sarteri I' on av Idiozl an Actonarair VVIage R eodront each Over are UndincWtage Preacrom Standard Jrrco-F;e-uenoy, '.eOoaa Shipper D,6f:v-zri Frorg,.Ir- !.'ot,darel Mary Fusedfune P000ern Protection standard AaIomra, -o, Cd Cil T, eiipewve Sruul, m -,landar, O,TrcraA'Oveapafi1 1 g ?2 Ha It on Sensall ass Shturrino, Standard -i ah ,Eg,ie 7 rmse owwT 1h-, r1w a -'anhirs! irderriv Faultdracourew Wiring protection Count Co-sri-, a,' err o ta.n cap;, l Ili "ti'darl Fred upgradable fimekara Standard Joining dinfir run-1 - 'Ilpticn?l Stands, Appl(able for -LPP, il ria backup Pale' for tle dL, aner, H the A it p:4er ciAaae A mr. e ,t onrrn=nanc= pe'v, tied 3- roeyorocapah., c; It a,3 ner a ,, Its et'r" � . - All atm't r-ir '07C,49 UL120':. are N627,r' Vvi trim [I &,). sirps and c jue,l at<sary,act is and anted h; rXi la;mr, as raei E-j t.1ei;ajc,i e rorerr arrrut tEnnizratre air--ola, z,g ne po"'ET 3ra vertu rri. erc Man-T',tM Power rfeveasr,� ^� 51. t-'r eash. I �Cl- It QC4 8 m; aloale spaEc� and afd�r,:rcftely 1% `oi C 'F is `cl a��2,e 62 '' I", �-,, -^And sa,,tf, 3,e 'avY^ hi Ica fio,t or fie Cee,a-of S,,u,,,J evels ta,eOforn ose( 3 de-- of the 2"Piru3t2i rai ruz hrghei deloonung cr rr"aidtrcn eararrafi:s 4phica' ors Brooke & Paul Grizzalfft 3052 Nigh Cliff Drive SEMMAC' 26 kW Switch Options model G007291-0 (26 M) N5 of pales 2 C aren! fa:,o i jmals; -o" Up4,oeight aJd[ticnalla,-ge i2-0J,Csicao-can temiageo4hennerd rnc,,,,,ur,,.tier+ 'oolnehe M.ng VAG,l 2&243 10 xrt, Smart Managenceio • Elec'ricai:y cperafea mechanically-heic ,on' acts 45r fao!, clean ccnnectirtz • Mom creak-,s are ra,,eG far 80', xriNnucua nDal, • 2-ioll- 25' VAG ccotac - • S-nAce ecuzr-nt �atzd ouad ecil design Al P&ec fur both dunninum. and capper condue' rs • Main )rqat3 Ire plated rf si:,ver afty t, aw5 cielcing and sTl"umc • NEVA UL P aluminum o-rdex endos-ire aflc,6 fur indoor of cutdoor Mc-jntlng 1eyfUltv I} :tom =., 200 Amps 120/240, 1 a Open Transition Sentice Rated Height Width Hl H2 Wl W2 Depth 26 e� 20 105 13 -9 cm 795 1643 2667 .3415 17 5 Wire Ranges ,.onducfor Lug ifeifta, Lug Srounc Lug 250 T, I 350r1rrA-#6 j*,hl,,,ltaqei,o,a)r Return to JMiq* Apprex law FTI-o" Ll;yed Starl3rzl &60auratyre NENIA10L N 'Ircu 1hrea'ar pfotee� 11 ICC Wlirange 253 MCM - #5 'Funmion of Evolution, controller Exerrhie car, be Set In weakhl. bt-weekly, or monthly Brooke & Paul Gruzzefft 3052 High Cliff Dr3CwNLZRAC 26 W Available Accessories model # Product Desc"fion 6007101 ff Battery Pad Warmer Pad warmer rests under the battery. Recommended for use if temperature regularly falls below 0 'F l-18 'G). (Not nec- essary for use with A614-style batteries,). 6007102-0 Oil Warmer Oil warmer slips directly over the Gil lifter. Recommended for use it temperature regularly falls below 0 'T f- 16 `Cr. G007103-1 Breather Warmer Breather warmer's for use in extreme cold weather applications. For use With Evolution controllers only in climates where heavy icing occurs. G00562 1 -0 Auxiliary Transfer Switch The auyjriary transfer switch contact kit allows the transfer switch to lock out a single large electrical load that may not be Contact Kit narodeaL Not compatible with 50 amp pre -wired switches, G007027-0 - Bisque Fascia Base Wrap Kit The fascia base wrap snaps together around the bottom of the new air-cooled generators, This offers a sleek, contoured appearance a, well as offering protection from rodents and insects by covering the Sifting holes located in the base. G005703-0 - Bisque Touch -Up Paint Kit If the generator enclosure is scratched of damaged. it is important to touch up the paint to protect from future corrosion. The touch-up paint kit includes the necessary paint to correctly maintain or touch up a generator enclosure. G006485-0 Scheduled Maintenance Kit Gr nerac a scheduled maintenance kit provides all the items necessary to perform complete routine maintenance on a Ginnerac automatic standby generator (oil not included). GG07005-0 Wi-Fi LP Tank Fuel Level The Wi-Fl enabled LP tank fuel level monitor provides constant monitoring of the connected LP fuel tank. Monitoring the Monitor LP tanks fuel level is an important stop in verifying the generator is ready to run during an unexpected power Were. Sta- tus alerts are available through a free application to notify users when the LP tank is in need of a refill. G007000-0 (50 amp) Si Part Management Module Smart Management Modules (SMMD are used to optimize the performance of a standby generator. It manages large elec- G007006-0 trical loads upon startup and sheds them to aid in recovery when overloaded. In many cases. using SMM*s can reduce (100 amp) the overall size and cost of the system. 6007169-0 - 46 LTE Mobile Link" Cellular The Mobile Link family of Cellular Accessories allow users to monitor generator status from anywhere in the world, using G007170-0 - VVLHv Accessories a smart phone, tablet, of PC. Easily access information such as the current operating status and maintenance alerts. Us - Ethernet ins can connect an account with an authorized service dealer for fast, friendly. and proactive service. With Mobile Link. users are taken care of before the Paid power outage. 6007220-0 - Bisque Base Ping Kit Base plugs snap into the lifting holes on the base of air-cooled home standby generators. This offers a sleek. contoured appearance, as well as offers protection from rodents and insects by covering the lifting holes located in the base. Kit contains four plugs, sufficient for use on a single air-cooled home standby generator. Model UPC G0,1729-0 g96_47-()187307 GCv7291 -0 r c9647'037314 Niagum L D­- l n, -fair,,fiallamq —ja rif di—o— lbS= T,ES RAF.',! jfS ir', -A!,-- PL R-C, GENERAC' Generac Power Systems, Inc. - S45 W29290 HWY. 59, Waukesha, WI 53189 - gorgerac.cont ; :� : � : � : ! 12021 G­ N, el SYo_1, ill A� -is- lu ­10 A I — f-bV I - D! "t to , N psl M , JT , ut Ci, fril W PM02-3,58. , Fri, 0 142,202, O'EN.IAG Brooke & Paul Grizzaffi 30ERr W Service Rated Automatic Transfer Switch with 20-40 Circuit Load Center Generac Transfer Switches are designed for use with single phase generators that utilize an Evolution— or Nexus— Controller. The 200 amp open transition switch Is a single phase service entrance rated configuration. An integrated load center with pass through lugs allows branch circuit protection for outbuildings, while also feeding a home's main distribution panel. Standard Features Service Rated Generac Automatic Transfer Switches are housed in an aluminum Type 311 enclosure. with electrostatically applied and baked powder point. The Heavy Duty Generac Contactor is an ETL recognized device, designed for years of service. The controller at the generator handles all the timing. sensing, exercising functions. and transfer commands. The integrated 20 space load center accepts 1 in (25A mm) standard, GECI. AFCl, or tandem circuit breakers from Siemens. Murray, Eaton, and Square 0 for the most flexible and cost effective install. Utilizing tandem breakers, the load center can be equipped to support up to 40 individual circuits. All switches are covered by a 5 year limited warranty. Load Management Technology Through the use of the integrated Smart A/C Module (SACM), these switches have the capability to manage up to four individual HVAC (24 VAC controlled) loads with no additional hardware. When used in tandem with external Smart Management Modules (SIAM), a total of eight more loads can be managed, providing the most installation efficient power management options available. Brooke & Paul Grizzafifi 3052 High Cliff Drive 4&3EPXrq A nr 200 Amps, Single Phase Automatic Transfer Switches All timing and sensing functions originate in the generator controller Utility Voltage Drop -out <65% Timor to Generator Start 5 Second Factory Set, Adjustable Between 2 - 1,500 Seconds by a Qualified Disalin' Engine Warmup Delay 5 Seconds Standby Voltage Sensor 60% ior 5 Seconds Utility Voltage Pickup >80% Re -transfer Time Delay 15 Seconds Engine Cooldovin Tinier 60 Seconds Exerciser Nexus"': 12 Minutes Weekly Evolution-: 5 to 12 Minutes Adjustable, WiieklyrBi-weeklylionthly The Gensler Switch can be Operate Manually Without Power Applied * When Used in conjunction with units utilizing Evolution'" controls Model RXGW20SHA3 Amps 200 Voltage 120140. Is Load Transition Type (Automatic) Open Transition Service Rated Enclosure Type NEMA 3R Compliance ETL Withstand Rating (Amps) 10,000 22,000* Integrated Load Center 20-40 *When used with 1 in (25.4 mno Siemens or Murray breakers. Model Height HI Off/cm) H2 Width W1 urvertin W2 Depth On/cm) Weight (lbs!kg) Wire Range RXGW20SHA3 35.0 88,9 38,5 97.8 14T) 35.5 17T3! 44.7 &0 1 203 45/20.4 #1 - 300 MCM AVOU 75 'C GENERAC Genterac Power Systems, Inc. - S45 W29290 HIAN. 59, Waukesha, Vill 53189 - generac.com 11r Al:r%­­ Al ,3e R IOOMWI& 14-w Q9Loss of fife. This product is not intended to be used in a critical fife supication. Failure to adhere to this; warning could result in death or serious injury. (000209b) WVM.GENERAC.COtNvvl 1-888-GENERAC (888-436-3722) Para espahol, visita Pour le francats, visiter : ht1pftliviv penerac. coiil/set,vlce-SUPPOlt/product-sul)poll-looUl) A 11li,i w 11In � [1 li 1111111 li nuu II I pill puu I u uuu 1u pool HM IA' Aalai I"'Mi m-iMid m-A Use this page to record important information about this generator. Record the information found on the unit data klodel label on this page See General Information for the location of the unit data label. The unit Serial: has a label plate affixed to the inside partition, to the left of the control panel console as Production Date shown in Figure 2-1. Figure 2-2, or Figure 2- 3. See Operation for directions on how to Volts open the top lid and remove the front panel. Always supply the complete model and serial LPVAmps: numbers of the unit when contacting an Inde- pendent Authorized Service Dealer (IASD) NC Amps: about parts and service, Operation and Maintenance: Correct main- tenance and care of the unit ensures a mini mums number of problems, and keeps operating expenses at a minimum. It is the Phase: operator's responsibility to perform all safety inspections, to verify all maintenance for safe Controller P/N operation is performed promptly, and to have the equipment inspected periodically by an STA MAC lDi IASD, Normal maintenance, service, and replacement of parts are the responsibility of SSID- the owner.loperator and are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage may contribute to the need for additional maintenance or service When the generator requires servicing or repairs, Generac recommends contacting an IASD for assistance. Authorized service tech- nicians are factory -trained and are capable of handling all service needs. To locate the near- est IASD, please visit the dealer locator at: www,generac.corWDeafer-Locator fflm�� ro "AT"-flir-Tivol"r lam Rrnnka & Pal d C' r177;ajfi 'In5? Wjgb (-.IiU Drj�4ia CrapaiAMP, IX 7CQLI�j Section 1: Safety Rules & Proximity to Utilities.... ... 16 General Information Verify Wi-Fi Range Introduction... .... -- ....... ...... 1 Transportation Recommendations 17 Read This Manual Thoroughly ..__.._...1 Suitable Mounting Surface .......... - 17 Safety Rules.................................... I Placement on Roofs, Platforms, and How to Obtain Service ...... --- I Other Supporting Structures,......... 17 General Hazards............................. 2 Exhaust 2 Section 4: Generator Placement Electrical Hazards ..... ....... ...... 3 Generator Placement ... - ...... - ....... 18 Fire Hazards.................................... 3 Fascia Installation Explosion Hazards........ ... 3 (if Applicable},.......,.,..,.,................. 18 Battery Hazards 4 Base Plug Installation (if Applicable)... .... ..... --- ....... 19 General Rules .... ......... ...... ....... 4 Before You Begin ....... ...... — ........ 4 Section 5: Fuel Conversion/ Gas NEC Requirements .......... -- ......... --5 Connections Standards Index .................................. 5 Fuel Requirements and Recommendations. 20 Section 2: Unpacking and BTU Content, Inspection Fuel Pressure ................. .....20 General . . ............. ............ 7 Fuel Conversion . ..... 20 Required 7 Fuel Consumption ...... ......... 21 Unpacking..... ....... ......... ...... 7 Fuel Line Sizing.......,......,............., 21 Opening the Lid ...................................8 Flexible Fuel Line Extensions ---- -- -21 Enclosure Panel Removal ............... 8 Natural Gas Pipe Sizing ----------22 Front Access Panel Removal LP Gas Pipe Sizing .......... --.--22 Intake Side Panel Removal .... ............ 9 Installing and Connecting Customer Connections and Loose Fuel Lines...................................... 23 Parts ..... ...... -- ................. 9 Fuel Shutoff Valve ........ ----23 Rear Connections 9 Flexible Fuel Line --- .... --23 Main Line Circuit Breaker Sediment Trap -- ....... --23 (Generator Disconnect)., ............ 10 Checking Fuel Line Connections... 24 Parts Shipped Loose .... ... --- ...... 10 Checking Fuel Pressure ---------24 Auxiliary Shutdown Switch ...... 11 Performing Fuel Systern Leak Test .-.24 Natural Gas Installation (Typical) - 25 Section 3: Site Selection and LP Gas (Vapor) Installation Preparation (Typical) .... --- ...... .... ---26 Site Selection 13 Carbon Monoxide— ....................... 13 Section 6: Electrical Carbon Monoxide Detectors 13 Connections Potential CO Entry Points .................14 Generator Connections ........ ... 28 Protect the Structure .............. ..... ... 14 Control tiring............,.,,....,....,,...., 29 Fire Prevention .............................. 15 Main AC Wiring .... 30 Distance Requirements ........ ... 15 Service Entrance Decals......... ...... 30 Fire Codes, Standards, and Common Alarm Relay (Option)..... 30 Guidelines .........................................16 Battery Requirements. -... - — , --- 31 Generator Maintenance . .... .... 16 Battery Installation ......................... 31 Fresh Air for Ventilation and Cooling.. .... 16 Connecting the Battery ......................31 Water Ingress Avoidance.. .... 16 Battery Disposal ............................ 31 installation Guidelines for 60 HzArr-Cooled Generators ill ff"V 17M / Testing Control Panel Interface ..... ......... 32 Using the AUT0,'OFFIN-1ANUAL Buttons 32 Generator Setup.... ........ __._ ...... 32 Activation ...... __32 Cold Smart Start .. .... --- 34 Setting The Exercise ©® . .............. 34 Before Ial Startup......... _ � .... _.. _ 34 Install Wizard ....... ........ ...... .... 34 Interconnect System Self Test Before starting, complete the following'. .. ..... ...... ...... ... 35 Checking Manual Transfer Switch Operation ....... ... 38 Generator Tests Under Load . ... _. 38 .:®— Automatic Operation . .... 39 "I W-14060 dr-CALAW L _K�11111 Section 8: Troubleshooting Generator Troubleshooting .......... Section 9: Quick Reference Guide System Diagnosis ....... __ 43 Section 11 Diagrams Installation Drawing (AO002360608 rev A-1 of 2) ..... 49 Installation Drawing (AO 02360608 rev A-2 of 2) 50 iv I nstaflation Guidelines for 60 Hz Air -Cooled Generators Thank you for purchasing this compact. high performance. air-cooled, engine -driven gen- erator. It is designed to automatically supply electrical power to operate crcal loads during a utility power failure, door installation. This generator will operate using either vapor withdrawn liquid propane (LP) or natural gas (NG). ME MIM duuW"> U t, yt!1WTdtUf UIVIR-1 tV 111011101if generator status from anywhere they have Internet access. R Alliance. The information in this manual is accurate based on products produced at the time of publication- The manufacturer reserves the and product revisions at any time without notice. Gonsott Manual. Read and understand manual cornfrietetir before ust" product, Failure to coropletely understand manual and product could result in death or serious irljury(()00100a) If any section of this manual is not under- stood, contact the nearest Independent Authorized Service Dealer (IAitD) or Gen- erac Customer Service at 1-888 (i -888-GENERAC), or visit www.gen- erac.com for staffina. ooeratina-, and servic- • all other supporting product documentation supplied with the product. erence. This manual contains important instructions that must be followed during placement, operation, and maintenance of the unit and its components. Always supply unit, and instruct them on how to correctly start, operate, and stop the unit in case of emergency does not specifically recommend, verity thal it is safe for others and does not render the equipment unsafe. Throua ou this Dublication, and on taos an Observe them carefully. AJert definitions are Rs follows: ........... Indicates a hazardous situation which, if not avoided, will result in death or serious injury. (OMNI) " A��Ao Indicates a hazardous situation which, if not avoided, mould result in death or serious injury, (000002) ACAUTIOW ind", les a hazardous situation whk1i, if not avoided, coW(i result in ounor or moderate injury. A'OTE: Notes contain additional information important to a procedure and will be found within the regular text of this manual, ards that they indicate. Common sense and while performing the action or service are essential to preventing accidents UK#] WOUR G NERAC (1-888A36-3722) or visit www.generac.com for assistance. Safety Rules & General Information " I RrQiQkqt3 _PQ4jQ0' TX :4"71 When contacting Generac Customer Service about parts and service, always supply the MYIM' spaces provided on the front cover of this Tai.lnual, M. 1:1.7 =1 Loss of life- Property damage, Installation must always comply with applicable codes, standards, laws and regulations. Failure to do so will result in death or serious injury- (000190) Automatic start-up. Disconnect utility power and render unit inoperable before working on unit. Failure to do so will result in death or serious injury. (000191) *NAM al VuHuyes are qwWralud puturitially kAtu 16 by low o4wrinumd, Hvrxkw Me uquirinivit sufa Wfure affolutiting ruvalru W nlwouivuso} aduiG to do W axild result in duadi ur sunutz ffilury. (00018t) Aolilll A�N �RNINQ Loss of life. This product is not intended to bq,, used in a critical life support application. Failure to adhere to this warning could result in death or serious injury. (000209b) I. Accidental Start-up. Disconnect the negative battery cable, then the positive battery cable when working on unit Failure to do so could result in death or serious injury. (000130) Equilarrient damage. Only qualified service persovad may instaft, orimte, and maintain this, equipment. Failure to follow proper installation requirements could result in death, serious injury, and equipment or property damage, (000182a) IXAMS KUUI`WR is inter d0d let use as an Ink9friUdiahl PUWC( supply in trio evunt of tenswraxy powut oulaire imoy. Doing so exit" result #is doath, sunisin aqury, and equipownt d-driloqu. Electric shock- Only a trained and ticansed eloctricion should perform wiring and connections to unit Failure to Imlow proper installation requirements could result in death, serious injury, and equipment or property damaqe , (000155a) Moving Pans. Do not wear jewelry when starting or operating this product. Wearying jewelry while starting or operating this product couki result in death or serious injury. (000115) �RNINIO q Parts,. Keep clothing, halt, and appendages away from moving parts. Failure to do so could result in death or serious injury- (000111) *NAMMOJ Not Surfaces. When operating machine. do not touch hot surfaces. Keep machine away from combustibles during use, Not surfaces could result in severe burns or fire. (000108) Equitarriont and property damage. Do not alter construction of, installation, or black ventilation for generator. Failure to do so could result in unsafe operation or damaille, to the generator, (000146) �M Risk of injury. Do not operate or service this machine if not fully alert. Fatigue can impair the ability to operate at service this equipment and coutill result in Beath or serious injury. (000215a) k Environmental Hazard, Always recycle batteries at an official recycling center in accordance with all rural laws and regulations. I-adure to do so could result in environmental damage, death, or serious injury. (000228) Injury and equipment damage. Do not use generator as a step, Doing so could result in falling, damaged parts, unsafe equipment operation, and could result it) death or serious injury. (000216) Inspect the generator regularly, and contact replacement V 9 0 3 M-� � Asphyxiation. Running engines produce carbon monoxide, a colorless, odorless, poisonous ,gas. Carbon monoxide, if not avoided, YAN result in death or serious injury, (000103) ppbdN Asphyxiation. Carbon monoxide can kill in minutes. Operate this unit outdoors only. Failure to do so will cause death or serious injury- j000525) *�R_ "M Equiparent and property damage, Do not after construction of, installation, or block ventilation for getteralor. Failure to do so could result in unsafe operation or damage to the generatot(000146) indoom add ins,604ed' Z accenting one e. the manufacturer's instructions- Failure a JtdosTo could result in death or serious injury. t t 17 OD017 Elottrucution. Cootact with bare wires, terminals-, and connections white generator is running will result in death or serious injury, (000144) EIDIAMOUtiOnNevercontrect this unit to the electrical systern of any building unless, a licensed electrician has installed an approved transfer switch. Failure to do so wfi result in death or scones injury. (00015() Electrical eed. Use only approved switchgear to isolate generator from the normal power source. I­arlure to do so wilt result in death, serious injury, and equipment damage. (OW237) � M77T ­­ q, ElecUmutz.!Verify *Aectficalsystem is putperly grounded before applying power. Failure to do so will result in death or serous injury. (000152) �4 �� Electrocution. Do not wear jewelry while working on this equipment- Doing so will result in death or serious injury. (000188) ;TIVIM�' Eleclion Water contact with a power trow source, if not avoided, will result in death or serious injury. (000104) U�,q � %i-,' ',,:'T Q` q, ��: 11-41"1 inuoudrdioly shut lx*mr C* 1, Vw nutausxfucUve first Rid and q0t HUMACUS IXAP. I allure to do SO Wit resort in t", th or surnXts N*"- (000145) I am- F =77 0 At, Fife hazard. Otot =b1s"trlu"etcooling and ventila' airflow around Ithe generator, made quato vwentMda" could result in fire hazard, possible equipment damage, death or serbours injuty. (00021 Fife and explosion. Installation must comply with all local, state, and national electoral building codes - Noncompliance could result in unsafe operation, equipment damage, death. of serious injury. (000218) A# A& I so hazard Use only firly-duourrill fire extrutgutOlers rated 'ABC' by the NI PA. Osdamqod or noloutissly tated fire extaujushors will nor extargursh oloctricat lims in automatic standby tionaratm- jotwitil, I-Suctrocubar. Rotor to kx,-W cxrdvs end standards for safety equipinnit requosil whun working wdh a Imi cleourcal systorn. Ir adure to use mquvud Solely OqUipownt Could result tot death or SUIKAJ& injury- hrocrabri, Risk of Fire. Unit must be positioned in a manner that prevents; combustible material accumulation underneath. Failure to do so could result in death or serious injury. (000147) Comply with regulations the local agency for workplace health and safety has established. Also, verify that the generator is installed in accordance with the manufacturer's instruc- tions and recommendations. Following proper installation, do nothing that might after a safe installation and render the unit in non- compliance with the aforementioned codes - standards, laws, and regulations. 44 re. rue Explir-Jon and 11 A and vapors are extremely flammable and explosive. No le of fuel is permitted- Keep fire and spark away. f­ allure to do so *11 result in death or serious injury- (000M) Lxplu,s"i atod firu. Con of fuel source must W tout 'Ft by a qualgrod pruh�, or" lush avian or arufim-kx. lfx"re,A installation of this war MI to suit in darith, sw*A& vitury, and pioporly mid oqutritorsirt damage. (000151a) MCI' AM Risk of fire. Allow fuel spills to completely dry before starting engine. Failure to do so will result in death or serious injury, (000174) Installation Guidelines for 60 Hz Air -Cooled Generators 3 Safety Rules & General Information " I PrQnkQ & 12AI It f-��i77.qf4j 'Ifl!59 Wiqt3 Clia Flrj�Q f-- PQ4jQO' TX :4"71 Risk of Fite. Hot surfaces could Ignite combustibles, resulting in fire. Fire could result in death or serious injury. (OD0110) IT Electrmution. Do not wear jewelry while working on this equipment. Doing so will result in death or serious injury. (000188) AiL ( 1111VITUpkis* 1. Uot;;Wd;?spm.rat batttews ak a two, la flunus ate mpioswu. LIEMAtolyle siAution can cause bunts mvi b4odutiss, If olootiotyte cotitac-6. 010 or ey", Bush with wator ano biocAf wortio dote niodicai attoottior. (Orwnu) 844 �MIN rAplown. Batteries emit explosive gases white charging. Keep fire and soon( away. Wear protective gear whoa working with batteries Failure to do so could tesuft in death or serious injury. (000 1 37a) Electrical shock. Dis-Lontrect battery ground terminal before working an battery or battery wires. Failure to do so could result in death or serious injury. (000164) cause sevem, ctiamical home. Woor protective War when wodring With y,atteries. ralure to do so could result in death or scn*ous injury. (0001 38a) ballodot; Coolsift UluebOtyle, SokAKWI VdAdil Can WUNe bures aod blindness if contacts skin or eyes. flesh with walot and *N* inwinsoMV nitdical (000163a) Environmental H=ard. Always recWe batteries at an official recycling center in accordance with all local taws and regulations, Failure to do so could result in environmental damage, death, or serious injury. (000228) Always recycle batteries in accordance with M It Loss of fife. Property damqt,,, Installation must atWHYS COITI[Ay With applicable codes, standards, laws and regulations. Failure to do so will result in death or serious injury. (000190) Electrical backfeed. Use only approved swfthgear to wrote generator from the normal power source. Failure to do so Y41 result in death, serious injury, and equipment damage. ((100237) Equipment damage, Only quakfied senrice personnel may install, operate, and maintain this equipment. Failure to follow proper installation requiremcrits could result in death, serious injury and equipment or property damage. (000182a) Liectuicultun Refer to kxA codes and shvioards for writ y otpapownt loquirud whtnt wodu%V va"t a live Z"T; '� 'A 'Ysturn. I agent to roat niqumod safuly equirinient could fe%uR In death <a safiou Infury, (00025T) QConsuft Manual. Read and understand manual completely before using fxoduct- Failure to compiletely undemtand manual add product could result in death of serious injury. (OW100a) manual, installation guidelines manual, and other documents included with the equipment, Never energize a new system without opening all disconnects and breakers. Always consult local code for additional requirements for where unit is being installed. Incorrect installation can PeSLIR in personal injury and damage to the unit. It may also result in the warranty being suspended or voided. All instructions listed below must be followed including location clearances and pipe sizes. = M 5TWAM Z - If I This unit must be installed in accordance with current NFPA 37 and NFPA 70 standards. and any other federal, state, and local codes for minimum distances from other structures. Installation Guidelines for 60 HzAir-Cooled Generators Verify capacity of NG meter or LP tank in regards to providing sufficient fuel for both the unit and other household and operating appliances. �,11 1=01 -M.Tffm n1m, M MMMI gelleldtUt IM5 d MANULMI-11 Pd accept AFCIs (pfe-wired transfer switches only), Siemens Part No, Q1 15AF - 15A or Q120AF - 20A can be obtained from a local electrical WWWWW7 ... MIN W11 l000limmil ARI�Ll� Loss of life.�� This product is not intended to be used in a critkug life support aprilication. Failure to adtwere to this warning (xwtd result in dealt) or serious w1rury, (000209b) Strictly comply with all applicable national, state. and local laws as well as codes or reo- ulations pertaining to the installation of this engine -generator power system. Use the standards relevant to the local jurisdiction, generator used, and installation site. fi'm 1, ME WHOM 61,lmiliviiOon-IMINlfmwm ing publications may be used as a guide (these apply to localities which recognize NFPA and t National Fire Protection Association (NFPA) 70 The NATIONAL ELECTRIC CODE 1 NFPA 10 Standard for Portable Fire Extinguishers * 3. NFPA 30: Flammable and Combustible Liquids Code * 4. NFPA 3T Standard for Stationary Combustion Engines and Gas Turbines' 6. NFPA 54: National Fuel Gas Code * 6. NFPA 5& Standard for Storage and Handling Of Liquefied Petroleurn Gases * 7. NFRA 6& Standard On Explosion Protection By Deflagration Venting ' 8. NFPA 70E� Standard For Electrical Safety In The Workplace * 9. NFPA 110 Standard for Emergency and Standby Power Systems * 10.11117PA 211: Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances * 11. NFPA 220i Standard on Types of Building Construction � 12. NFPA 5000: Building Code 13. International Building Code 14.Agriculturat Wiring Handbook 16.Article X. NATIONAL BUILDING CODE 116ASAE EP-364 2 Installation and Maintenance of Farm Standby Electric Power **** 17. ICC IFGC This list is not all-inclusive. Check with the ing internet sources: www.nfpa.org www.iccsafe.org 0309 www.asabo.org American Society of Agricultural & Biological Engineers 2950 Niles Road, St. Joseph. MI 49085 Safety Rules & General Information " I PrQnkQ & 12AI It f_j77.qf4j 'Ifl!59 Wiqt3 _PQ4jQO, TX :4"71 F M 711 lg V "M Installation Guidelines for 60 Hz Air -Cooled Generators U��kin nd Inspection -6 7—ffi winh (Jiff nri,,n rLgp QP r, 7fp RLQ k after unpacking. Unpack and inspect unit EN MN Ia WASHMI IMININA for a period of time. • This standby generator is ready for installa- tion with a factory supplied and pre - mounted base pad and has a weather pro- tective enclosure intended for outdoor installation only • If any loss or damage is noted at time of delivery, have delivery person(s) note all damage on the freight bill, or affix their nature under consignors memo of loss or damage, • If a loss or damage is noted after delivery, separate damaged materials and contact freight carrier for claim procedures. • "Concealed damage" is understood to mean damage to contents of a package not evident at time of delivery, but discovered later. LM =-a M., # General SAE and Metric hand tools - Wrenches - Sockets - Screwdrivers 0 Standard electrician's hand tools - Brill and bits for mounting and rout- ing conduits - 4 mm hex key (for access to customer con- nections) # 3,16 in hex key (test port on fuel regulator) # Manometer (for fuel pressure checks) # Meter capable of measuring ACDC voltage and frequency - Torque wrenches Unpacking 1. Remove Outer shipping carton. 2. See Figure 2-1. Remove wood frame, ry Figure 2-1. Crated Generator 3. See Figure 2-2. Lid will be locked. A set of keys is attached to the cardboard sheet on top of unit. An additional set is attached to the pallet bracket on the front intake end of unit. Remove keys from cardboard and pallet bracket. 0 9M, Z3901270= = Unpacking and Inspection Winh tr-liff nri'l n�,An TY 7RI'V71 to installation site. 4. See Figure 2-3. Remove bolts and pallet brackets (A)- Exercise caution when removing generator Dragging it off pallet will damage base. The unit must be lifted from wooden pallet to remove. only for shipping purposes and can be carded after removal. M� E=�E' Proceed as follows to open the generator lid, 1. Use keys to open generator lid. 2. See Figure 2-4. Two locks (A) secure fid: one on each side, Press down on lid above side lock, and unlock latch to correctly open lid. Figure 2-4. Opening the Lid 3. Repeat for other side- Lid may appear stuck if pressure is not applied from the top NOTE: Always verify side locks are unlocked before attempting to lift lid Enclosure Panel Removal Generator installation requires removal of front panel and intake side panel. Remove lows to remove the panels. !2 0=1 KIMM2MIT-M-T-Till =*T I See Figure 2-5. Remove front access panel (A) by lifting straight up and out once lid is open. NOTE: Always lift front access anel strai ht before lifting LIP (D) "'Ii\' Installation Guidelines for 60 Hz Air -Cooled Generators Un ackin and Inspection Pr^nLen R D�j d 1­_677�ffis qnr,) Winh tr' iff nri"n jup- it r, I See Figure 2-6. The intake side panel (A) must be removed to access battery compart- ment, fuel regulator, and sediment trap. 1. Raise lid and remove front panel. 2. Use a hex key to remove two mounting screws (8) and the hex screw (C) on the L- bracket. 3. Lift intake panel up and away from generator. 4. Inspect for any hidden freight damage. Contact freight carrier if damage is present, before pulling away from enclosure. Do not pull panel away from enclosure before lifting 13'\ Q�/ Figure 2-6. Intake Side Panel Removal Installation Guidelines for 60 Hz Air -Cooled Generators Customer Connections and Loose Parts A Customer electrical connection area (behind access panel) a Fuel regulator with sediment trap C Battery compartment (battery not supplied) (PN OH3421S) D Positive (+) and negative (-) battery cables E Location • "Loose Shipped Parts" Loose Parts Location A B I-N C A Ali-Fi module 18 Main AC/Control wiring hole for I-V4 in conduit C gain AC/Control wiring hole for 3/4 in conduit (if equipped) Fuel connection hole E Auxiliary shutdown switch Figure 2-8. Rear Connections # I # 4 . UMMMON Unpacking and Inspection 1 (4 P_ Q�j 11 1--i 77�ffj 'Inr"3 Winh Qiff nri,,n f-_r�n� QW810 Figure 2-9. Generator Main Line Circuit Breaker Use an appropriately -sized padlock (no) III IT.Tgw-jMTj,M,j= E CBI,, ) D (F) A'Keys, B Flexible fuel line C Battery terminal cap 0 Rubber mounts (only for units including fascia) E Fascia (if applicable) F Base plugs (if applicable) ...... .... ... - G Decal —Service entrance warning (not shown) H Decal —Through conductors warning (not shown) J Decal —Service disconnect { not shown) K Owner's and installation manuals (not shown) L Wl-Fi manual (not shown) M Wi-Fi Quick Start Guide (not shown) Figure 2-10. Parts Shipped Loose 10 Installation Guidelines for 60 Hz Air -Cooled Generators Un ackin and Inspection Pr^nLen R D�j d 1­_677�ffis qnr,) Winh (r' iff nri"n jup- it r, I F TIMM t = ITF Mi M "1111 R = r n=1 Equipment Darnaqt. The auxiliary shutdown switch is not to be used to pumi dovon the unit under normal operatinq arcumstaIII nces- Doiing so will result in equipirieut dazyiaqe, (000399) All generators are equipped with an external • complies with the latest NEC code require- ment. The primary generator shutdown sequence is described in Control Panel Startup / Testing. See Figure 2-11. An auxiliary shutdown erator back panel. This switch shuts down the generator and disables restarts A 005492 Figure 2-11. Auxiliary Shutdown Switch (all models) NOTE: Whenever possible, perforni primary tor Wth auxiliary shutdown switch. an auxiliary shutdown switch (8) located inside the generator. Figure 2-12. Aux/fiaty Shutdown Switch (14-26 kM Installation Guidelines for 60 Hz Air -Cooled Generators 111 Unpacking and Inspection 1 (4 P- Q�j 11 1--j 77�ffi 'Inr"3 Winh Qiff nri,,n f--r�n� IrIFIEM. 12 Installation Guidelines for 60 Hz Air -Cooled Generators Site Selection and Preparation RMQkQ X Pal 11 f_pj�77affi '11715? Wigia (__IiU FlLil4Q f' LaPQ%Q tiQ, JX 7CVCi5.1 UMM \\\}\:\/�/jW a:a«»max» • Carbon monoxide • Fire prevention • Fresh air for ventilation and cooling • Water ingress prevention • Proximity to utties • Suitable mounting surface The following pages describe each of these factors in detail. NOTE. The term `structuused throughout this section to describe the home However, instructions and recommendations regardless of type. !09% mphyxietion- Running engines produce carbon monoxide, a cojodess, odorless, poisonous gas. Carbon monoxide, 0 not avoided, wit resuft;n death or senous injury. (000103) IMPORTANT NOTE: Move to fresh air immediately and seek medical attention if t,ou -feel sick, dizzj� or weak while the gen- erator is running or after it stops. Generator exhaust contains carbon monox- I poisonous, potentially lethal gas that cannot be seen or smelled. The Installation ideinesUm Hz Air -Cooled Generators 13 Site Selection an reparation R Gid—fti 21152 Uinh C'Jiff Flri,,nv.TV 7EQql •14 17 UTA Z-4 =1 See Figure 3-1. Generator exhaust can enter a structure through large openings, such as windows and doors. However, exhaust and smaller, less obvious openings- • W 1609"Al "' * 01 11N111 OWNING doors, soffits, pipes, and vents can allow exhaust gas to be drawn into the structure. described and included in, but not limited to, the accompanying table- K) A 0i J1 J QB Flo (0 "-E IQ _'/ NM781 ID Entry Point Windows and A : 1 doors 8 Garage door C Attic vent Description I Comments Architectural details which can be (or are) opened to admit fresh air into the structure. CO can leak into garage if door is open, or does not seal correctly when closed. Attic vents, ndge vents, cravit space vents, and soffit vents can all admit generator exhaust, D Basement windows Windows or hatches allowing ventilation to or from tower level of a structure. Furnace intake? E exhaust vent Air intake and exhaust pipes for furnace. F Wall cracks Includes (but not limited to) cracks in wall, foundation, mortar, or air gaps around doors, windows, and pipes- See Protect the Structure G Dryer vent Exhaust duct for clothes dryer Airflow Structural features, including but not limited to. corners. alcoves. fences, H restrictions courtyards, and areas with heavy vegetation can restrict correct airflow around unit. Exhaust gases can be collected in these areas Do not direct generator discharge into HVAC components, including but not limited to, make up air systems. AC condensers, and window AC units. HVAC IMPORTANT NOTE: Mechanical and gravity outdoor air intake openings for components HVAC supply air systems shall be located according to Section 401 In the ICC Mechanical Code. See [CC Mechanical Code for any additional requirements. .............. ...................... . . . . . . . . . . ............................................................. 14 Installation Guidelines for 60 Rz Air -Cooled Generators Site Selection and Preparation RMQkQ X Pal 11 f­pi�77affi 2,05? Wi9ta Clia FlLil4Q f' LaPQ%tiQQ, JX 7CVCi5.1 The generator must be installed at a safe dis- tance away from combustible materials. Engine, alternator, and exhaust system com- ponents become very hot during operation. Fire risk increases if unit is not correctly ven- tilated, is not correctly maintained, operates too close to combustible materials, or if fuel leaks exist- Also, accumulations of flamma- ble debris within or outside the generator enclosure may ignite, /A See Figure 3-2, Minimum clearances must be maintained around the generator enclo- sure These clearances are primarily for fire prevention. but also to provide sufficient room for removing front and end panels for maintenance purposes ID !, Description Definition Front and end A Minimum clearance from the front and ends of generator must be 3 ft (0.91 m), clearance This includes shrubs, bushes, and trees Fuel and electrical connections are made here. 18 in (457 mm) minimum B Rear clearance clearance per SwRI testing, labeling. and listing, unless state or local codes dictate otherwise Windows, vents No operable windows, doors, vents, window wells, or openings in the wall are Potential Points for c and openings permitted near any point of the generator See CO Entry more information, D Existing wall The generator should not be placed closer than 18 in (457 mm) from existing walls, A removable barrier (non -permanent, without footings) installed as a visual E i Removable fence surround. Removable fence panels for servicing cannot be placed less than 3 ft (0.91 m) in front of the generator. F Overhead 5 It (1 52 m) minimum distance from any structure, overhang, or projections clearance from wall. Maneuveringspace around generator for performing routine maintenance G Maintenance and tasks such as battery replacement and engine service. Do not attempt to servicing conceal generator with shrubs, bushes, or plants, See NEC Article 110.26 for more information. Installation Guidelines for 60 Hz Air -Cooled Generators 15 Site Selection an reparation R Qd—fti 21152 Uinh (-Jiff Flri,,nv.TV 7EQql Guidelines 09=9 MIE 58, and NFPA 70 standards- These stan- dards prescribe the minimum safe clear- ances around and above the generator enclosure. NFPA 37 NFPA 37 is the The National Fire Protection (I use of stationary combustion engines. Its generator set from a structure or watt, and require generator to be located where it is readily accessible for maintenance, repair, and first responders- $01 LOW W ft~ Akw" MM 2100 OVA WA*- WM W NM 4 M CM MAO- WM 'S W KWE 4 W NM , M CWA vat. - snow KW SWIM NC ONANK W k" sm 0_%7 002158 Ma NOTE: The Southwest Research Institute (SwRI) is a nationally recognized third party testing and listing agency SwRl testing M-*-A-w+mmw from the rear panel of the generator to an adjacent structure for fire protection fire scenario within the generator and to engine enclosure at various distances. The enclosure is constructed of non-combustible materials, and the results and conclusions from the independent testing lab indicated that any fire within the generator enclosure would not pose any ignition risk to nearby combustibles or structures, with or without fire service personnel response- • WWMIIHM� leMMUMOMMMITO of fire or equipment failure For example� * A difty air filter of low engine oil level may cause engine to overheat * Incorrect spark plug gaps may cause engine backfiring and incomplete combustion. IMPORTANT NOTE: See Maintenance sec - UAW -AV" WI -WIT : 9 LWT91W-"Q'F.�- A rocedures. rform all maintenance tasks rWW111;i#1t44k Fresh Air for'llentilation and Cooling will not become obstructed by leaves grass nimilmantolm-2102SUS rastallumt 2EMEMTJEW= # Contact local utility providers and verify proposed site selection meets all required utility placement requirements befort installation. This could affect warranty coverage, t Remember, laws and or codes may regulate distance and location of unit to specific utilities, recommended to pick a location where the generator is as close as possible to the transfer switch and the fuel supply, while verifying the site location conforms to the rest of the Site Selection section. 16 Installation Guidelines for 60 Hz Air -Coded Generators Site Selection and Preparation RMQkQ X Pal 11 (`pj�77afjj '1115? Wi9ta C-lia FlLil4Q f' LaPQ%tjQQ, JX 7CVQ5.1 Verify Wi-Fi Range See Wi-Fi manual shipped with the unit if planning to use the Wi-Fi feature. 1ILVIM111111111AILMME011 W, milli ■MI M11111 a generator to prevent any damage or scratches to generator. is not lift, carM or move generator by gr?mSing the louvern. ari bend or damage the sheet metal. is requi Verify any ase pad meets or exceeds local codes and requirements for wind ratings. See Figure 3-4. Prepare a rectangular area approximately 5 in (127 mm) thick (A) and approximately 3 in (76.2 mirn) longer and wider (B) than the footprint of the generator on all sides when using pea gravel or crushed stone 000856 ---------- accordance with national, state, or local building codes. Verify surface where generator will be mounted is compacted, leveled, and will not erode over time- Generator must be level within 0. 5 in (13 mirn) all around. Recommended concrete pad0000007852 — 3 in (76-2 rnm), 10000007848 — 4 in (102 mm), 7,nd Other Supporting Structures 5 ft (1.52 m) from a y operable opening in the structure. Surface beneath the generator and beyond must be noncombustible to a Installation Guidelines for 60 Hz Air -Cooled Generators 17 Generator Placement AWnke P. Pal il f­�j�7-/affi 2052 Wi9ta C-411 174h4e f' Lgipouipe TX ZMS1 Generator Placement See Figure 4-1. All air-cooled generators come with an integrated composite pad, This ator and helps prevent water from pooling around bQse. efatof to te orraceu oft 1WV tjpez> U1 filditurdt- turer approved surfaces: • on 5 in (12.7 cm) of compacted pea gravel or Crushed stone • on a manufacturer approved composite or concrete base pad See local codes to verify what type of site lowed. Place generator. with integrated com- posite pad attached, and position correctly as per dimensional information given in Site Selection and Preparation. NOTE: Generator must be level within 0,5 in (13 trim), 'All l.INIm- I P1 LQ LI! I I I I M41, 0 tfj ri j &W,11 I I I I JUM M I r& I 114M #I11 require securing generator to concrete. Ift front anu ofic. back concrete pad - NOTE: The top of the generator carton has a ascia Installation (if Applicable) 1. Locate the four threaded black rubber bumpers supplied with loose parts. (See Parts Shipped Loose) 2. See Figure 4-3. Remove rubber bumpers from bag and screw them into threaded holes located inside the end pieces of the fascia (two each) opposite one another (A) ZT� 3. Snap one of the end pieces into one of the front,frear pieces of fascia, Repeat this action with the other two remaining pieces of fascia (6) AOTE: Do not assemble all four pieces together at this point. tram 18 Installation Guidelines for 60 Hz Air -Cooled Generators Generator Placement Rminko P. Pal ij f-�j�7-7affi 2052 Wi9ta CLU 174h4e f' Wpouip,2 IX 7e4cj Base Plug Installation (if Applicable) Proceed as follows to install base PlUgS: 1. Locate the four base plugs supplied with the loose parts (See Parts Shipped Loose,) 2. Locate the four holes in the comers of the generator base. 3. See Figure 4-1. Install base plugs into generator base. Installation Guidelines for 60 Hz Air -Cooled Generators 39 Fuel Conversion i Gas Connections Rrnnka & 2al g_77affi 'In5? WiQla (-.IiU Fli;h4e 17' LApaigip,2 TX ZC4LF;J ilill� !1111 111111111! 11 i 1 1!!J 1 � FLIV-1#01 It I I I L-1 I R trt 14 LAI I Explosion and fire. Fuel and vapors are extremely flarnmable and explosive, No lea"e of feet is permitted. Keep fire and sparR away faiture to do so will result in death or senous injury, (000192) I 2"W I ,Ifl dn1db. LF 4,db lb MUTIUl Uldll dil dnU Will settle in low areas - LP gas should only use a vapor withdrawal system. This type of system uses vapors formed above liquid propane in the storage tank, The unit will run on NG or LP gas, but has been factory -configured to run on NG NOTE: Should the primary fuel need to be changed to LP gas, the fuel system Must be reconfioured. See Fuel Conversion for instruc- tions on converting the fuel system. I oil. 119m, a or ea 5TI117Tr' Y rn�) for' LP gas. NOTE: BTU fuel content information is avail- able from fuel supplier. 10-12 in water co U n A .\<f at generator fuel inlet. r N*72- - The gas ply is NOT INCLUDED with generator, NOTE: All pipe sizing, construction, and lay - dig "*QW Lacila FOR E 2 1 a WWAWTOI» I KIRM erator is installed. See the NFPA website at vtxeir4!.nf;ra.*rS f6r I'LIKSU in4rmati6n regar,;I- ing NFPArequirernents. dens hft s. and other landscaping. Piping strength and connections should be areas at risk for flooding, tornadoes. hurd- canes, earthquakes. and unstable ground, IMPORTANT NOT Use an approved pipe NPT fittings. be purged and leak tested prior to initial startup in accordance with local codes. stan- dards, and <© Fuel Conversion uration to LP gas. See Figure 5-1 for fuel conversion knob (A) locations. Orange fuel conversion knob is LP as.. 69WW"Womm"i 6-6woommi, .\. kW units, NOTE: The fuel selection (LPG) w\\. 014665 20 1 ristaflation Guideli nes for 60 Hz Air -Cooled Generators 2LUM #_TWW4W RF MWffiFJW_1 IMUSUMAZIMINVIN RiA 111IRTRWO IFFISTRIT71 173MEWSWIMS Natural Gas' Propane** Generator 112 Load Full Load 112 Load Full Load 10 kW 2.86/101 3.60 1 127 0,97 / 3.66,136 1,48 / 5.62 54 14 kW 5-52 1195 7-25,1256 1.81 /6,87 165 3-07,/ 11,61 112 18 kW 4.791 169 6,99,1247 130 'i 6,45 / 62 3.02 / 11 A4 i 110 20 kW 4.64 / 164 8,13 1287 236/ 8.95 i 86 3.74 / 14,151136 22 kW 5,781204 926 1327 2.53 9.57192 3,90 / 14,77 i 142 24 kW 515 11,' 203 8,661306 2,53 0 9,57 192 3, 90 i 14. 77 / 142 26 kW 5.32/188 9,43 i333 2,06 7,78 '1 75 3.63 13.73 1 132 Natural gas is in m31h I ft3'1h Propane is in galih (LP) / Lin (LP)l ftl/h (LPV) — Values given are approximate These are approximate values. Use the appropriate spec sheet or fuel data decal for specific values. Verify gas meter is capable of providing enough fuel flow to include household appliances and all other loads. NOTE: The fuel supply and pipe MUST be sized at 100% load BTU/h (Ivlegajoule,h) rating. Always see fuel data decal for the correct BTU1h or Nlegajoule/h, and required fuel pressures, - Natural Gas BTU1h = ft3!h x 1000 Megaloules/h = m3)h x 37-26 - Liquid Propane Gas (Vapor)'. BTU,h = ft31h x 2500 Megajoulesih = m3,,h x 93.15 AaMVSE=F correct operation of the unit. IMPORTANT NOTE: Generator inlet size DOES NOT dictate size of gas pipe to be used! For further information, see NFPA 54 for NG or NFPA 58 or ICC IFGC for LP Measure distance from generator to fuel source on a low pressure gas system- 500 11,10 tem. Part # Length Interior Diameter 10000006498 24 in (61 cm) I in (25 rnrn) 10000000499 48 in (122 cm) > I in (25 mm) 10000000500 72 in (183 crn) I in (25 mm) 10000009776 48 in (122 cm) 3i4 in (19 mm) 10000009777 72 in (183 cm) 3/4 in (19 mm) 10000009793 24 in (61 an) 314 in (19 mm) Installation Guidelines for 60 Hz Air -Coaled Generators 21 Fuel Conversion i Gas Connections Rrnnka & 2al If (' g-77afli 'In5? UiQI:3 (-.IiU FlLh4e f' Lnipouip,2 TX ZC4LF;j for the pipe sizes on top. Pipe sizes are mea- or angles. For 5-7 in Water Column For 3.5-5 in Water Column (1.24-1.74 kPa) N (0.87-1.24 kPa) Pipe Size (in I mm) Allowable Pipe Distances (ft1m) 0.511310.75119 ' 1/25 ' 1.25/32 1.5/38 i0.75119i 1125 1„25/32 4 1.5/38 10 kW 10/3 1 60118 3 200,,'61 750/228 6 — 20!6,1 60/18 3 175,53,311 — 14118 kW — 10/3. 1 55M.7 200,,60 9 450M371 — 3&9,11 125=38,1 200161 20 kW — 10/3. 1 35iM7 14042.3 300/91.4 — 10/3 1 60,1&3 125,,38.1 22-26 kW — 103.1 30/9,11 1151/35 1 250176 2 — IM 1 60/18-3 ro 125138 1 • • WIN rM N • LP tank. Table 6-2. LP Gas Pipe Sizing For 10-12 in Water Column (149-2.99 kPa) Pipe Size (i I mm) Allowable Pipe Distances (ft1m) 0.5113 0.75/19 1/25 1.25132 10 kW 3M 1 175+53,3 400/121,9 — 14118 kW 80)24.4 3501067 600!182.9 20-26 M 40/122 175,'533 550/167.6 22 Installation Guidelines for 60 Hz Air -Cooled Generators M 2LU #_TWVVW RF MIKINFIFFAW-11 IMUSUMANMIUVIN! JUIR DIRTRWO 117-11TRIT71 173MEWSWIMS 44 �p Explosion and fire. f-uel and vapors are extremely flammable and explosive, No leakage of fuel is permitted- Keep fire and spark away. Failure to do so will result in death or serious injury- (000192) IMPORTANT NOTE: NG and LP gas are highly volatile substances. Strictly adhere tAAU_WPJV__W_Ar and regulations. Fuel line connections should be made by a certified contractor familiar with local codes. Always use AGA-approved gas pipe and a quality pipe sealant or joint compound. INS- No w-oim-_Iwigwwl I'll See Figure 5-2. The generator will require an external manual fuel shutoff valve (A) on the fuel line. t i NOTE: Fuel shutoff valve must be installed a a readily accessible location, and within 6 It (1.8 m) of generator fuel inlet, Fuel Line manometer port for making fuel pressure checks. This optional accessory fuel shutoff valve permits making pressure checks for diagnostic purposes without going into the generator enclosure OW143 T mmrff-m- -V g amn' 112 in ball valve. part number OK8752 314 in ball valve, part number OK8754 I in ball valve. part number OK8184 I-1A in ball valve, part number OL2&44 1 in ball valve, part number OL2845 • • • with local regulations. Flexible fuel line must not be connected directly to generator fuel inlet, Always connect flexible fuel line to an approved gas fitting. • tron has an integrated sediment trap The sediment trap must be cleaned periodi- cally according to local codes. See owners mq,nuql for more infomr;&orr-.-- Installation Guidelines for 60 Hz Alf -Cooled Generators 23 It is best practice to perform a fuel system leak test during normally -scheduled mainte- nance. Fuel Conversion i Gas Connections Rrnnka & 2al If (' �_77affi 'In5? WiQta (-.IiU FlLh4e 17' LApoiAp,2 TX ZC4LF;J IGG M-012M IR MI X-STITI-PM9011 Checking Fuel Pressure Proceed as follows to check fuel pressure at fuel regulator in the generator. 1. Close fuel supply valve. 2. See Figure 5-4- Remove top fuel pressure test port from fuel regulator and install fuel pressure tester (manometer). 807 0 Figure 5-4. Checking Pressure Wil Manometer 3. Open fuel supply valve and verify fuel pressure is within spec■ified values. 4. Record static fuel pressure: NOTE: Fuel pressure can also be tested at -ecat Wr spec s F corre I pressure specifications, Contact specifications. 5- Close fuel supply valve when completed. Keep manometer connected for future tests of generator while starling, running, and under loads. Performing Fuel System Leak Test '* E= Explosion and fire. Fuel and vapors are extremely flammable and explosive. No leakage of Net is permitted. Keep fire and spark away. Failure to do so will result in death or serous injury, (000192) All products are factory -tested before ship- ping to verify the performance and integrity of the fuel system. However. it is important to perform a final fuel system leak test before starting the generator. The entire fuel system should be tested from supply to regulator. See Figure 5-5- Perform a final fuel system leak test after generator installation. The test will identify possible leaks at all connection points (A). P—A N Figure 5-5. Connection Points to Leak Check Inspect for leaks by spraying all connection ---------- or form bubbles. 24 Installation Guidelines for 60 Hz Air -Cooled Generators M 2LU #_TWVVW RF MWWMAW-11 IMUOUVANMINVIN 1111A DIRTRWO IFFISTRIT71 173MEWSWIMS "Mm-nermamilm =*I iffm] NG BTU,," h = ft3jh X 10go Megajoulesih = mlih X 3T26 A Fuel data decal B Minimum distance from rear obstruction —see Diswnce Requiremenm C Manual fuel shutoff valve (pressure port optional) Must be located no more than 6 ft (1,83 m) away from fuel inlet D Pipe fittings (field supplied) E Flexible fuel line F Verify clearance with gas provider. Regulator should be a minimum of 5 ft (15 m) front gener- ator. Local codes and regulator manufacturer may have further clearance requirements. G Size gas meter for generator operating at FULL load plus all appliance loads H For underground installations, verity piping system for code compliance I Reinforcing rod with clamps J To gas main Installation Guidelines for 60 Hz Air -Cooled Generators 25 Fuel Conversion i Gas Connections Rrnnka & 2al If (' g-77afli WiQI:3 (-.IiU Fli;h4e f' LApouip,2 TX ZC4LF;j I 142==# •11 =17 I=Iffm - L LPG BTU!h = ft3lh X 2500 Megajoules.lh = M3/h X 93,15 A Fuel data decal B Minimum distance from rear obstruction —see Distance Requirements C Manual fuel shutoff valve (pressure port optional) Must be located no more than 6 ft (1,83 m) away from fuel inlet. D Pipe fittings (field supplied) E : Flexible fuel line G Clamp H Secondary fuel pressure regulator J Manual shutoff valve K Primary fuel pressure regulator L Fuel tank —sized large enough to provide required NlJjIBTU for generator operating at FU load and ALL connected appliance loads. Be sure to correct for weather evapor-c - , . - - . # Op, IF - # * . 26 Installation Guidelines for 60 Hz Air -Cooled Generators M MLM #_TWVVW RN MWWMAW-1 IMUSUMANMIMM RM DIRTRWO IFFISTRIT71 173MEWSWIMS FMIUM. "m Installation Guidelines for 60 Hz AW-Cooled Generators 27 Electrical ArnConnections ?,P. affi 2059 Wiqlla Clill Lli;h4e f' Lgipouipe TX ZIRCL5.1 w\/\>*$: ». ����«:«»,. . \� \\��$| \\. /{ \ a� , \� according to diagram and tables 1. Remove main AC / control wiring knock- out plugs from back of generator- 2. Using appropriate ng hole, install con- duit and main © and control wires between generator and transfer switch- 3. Close unused hole with a NEMA 3R rated plug (field -supplied). 57X 11, as n!c- ommanded in Table 6-3 Exception: Conductors of AC and DC cuits, rated 1000 volts nominal or less, shall ww 4mat " insulation rating equal to a.: the rnaxi- �na m-,vmM—RA, Mr -a Fon_k within the equipment, cable, or conduit, See NEC 3M3(Q(1), 4. See Figure 6-1, Strip insulation from wire ends. Do not remove excessive insulation. Route sense wires through supplied wire tie (Cl), and connect to sense wire termi- nal block (B). Push down on spring loaded connection point with a flat head screw- driver, insert wire, and release. 5. Using the same process. route control wires through second supplied wire tie (C2), and connect to control wire terminal block (A). & When all wires are securely connected to correct tenninals, tighten wire ties and clip excess length. each terminal, Do not insert any wire insula- tion into terminals. NOTE: Damage caused by mrs-wiring of the interconnect wires is not warrantable. 28 Installation Guidelines for 60 Hz Air -Cooled Generators Electrical Connections Rrnnkp A Pal il f-gj7zafli 305? Wigia C-411 174h4e f,rApP%AQa TX 7W51 Control Wiring 0 9c n A 005810 Table 6-1. Electrical Wiring Connection Points ID i Description ID Description ID Description A N Control wire terminal block D Neutral lug G Grounding B Sense wire terminal block El Power lug El H Neutral stud C 1 Wire tie for sense wires E2 Power lug E2 J Neutral bar C2:� Wire tie for control wires F Ground stud Table 6-2. Customer Wiring Connections Table 6-3. Control lVire Recommended - Length and Size (Copper Conductors Terminal Only) Wire Numbers Vo. Decal YELLOW NI & N2 - 240 VAC - Sensing for utility dropout and pickup BLUE T1 - Fused 120 VAC for bat- tery charger BLACK 0-CSC Common ground wire RED 194 - DC (+) 12 VDC for trans-:::: fer controls WHITE 23 - Transfer control signal wire Maximum Wire Recommended Length Wire Size 1-115 It (0.3-35 m) No. 18AWG 115-185 It (35-56 m) No. 16AWG 185-295 ft (56-89 m) No. 14 AWG 295-460 ft (89-140 m) No. 12AWG ' Must be connected to keep battery charged whether unit is running or not ** Required if generator is paired tt,7th optional Digital Power Managerneent QP114) smart technology Installation Guidelines for 60 Hz Aoled Generators 29 Electrical Connections Arnnle,p P. Pal il C`�i�7-/affi 2059 Wi9ta C-411 174h4e f' Lgipouipe TX Z6CL5.1 ble 6-4. Ground and Neutral Connections opper or Aluminum Conductors) wire sizes. Recommended Torque 9 Description Wire Size Spec Power wire 120 in4bs M to 8 AWG terminals Nm) (13,56 2 Large neutral I Z0 to 14 AWG :� 120 in4bs lug :(13 56 Nm) 3 Large ground: 2,'0 to 14 A`VVG 120 in4bs lug :(13.56 Nm) 4-6 AWG 35 in4bs (3 95 dim} 4 Neutral bus 80AWG 25-4b. bar (2.82 elm) 10-14AWG 20 in4bs (2.26 Nm) Main AC Wiring 0* 0, with local jurisdiction and codes, to the generator are only permitted where approved expansion fittings are installed, NOTE: If used, splices must be rated for mum 167 'F (75 'C) (copper or aluminum). NOTE: Generator lugs are rated at 167 'F (75 'C), copper or aluminum. 1. Strip insulation off wire ends, Do not remove excessive insulation. 2. See Figure 6-1. Loosen lugs at neutral (D), ground (G), and power wire (mains) terminals (E 1, E2), I Connect ground wire to ground lug and tighten to required specification. See Table 64 4. Connect neutral wire to neutral lug, if appli- cable, Tighten to required specification. See Table 6-4, 5. Insert power wires (El and E2) into their corresponding lugs, Tighten to required specification, 6. Verify factory -installed ground array and neutral connections are correctly tightened to 25 in-lbs (2.82 Nm). • Maim a utility supplied electrical system with a 2- 900 in accordance with NEC Articles 250.30 and 25035(A) if generator will be installed as a separately derived system. IN9,F, tions. Conductors of AC and DC circuits, rated I MO volts nominal or less. shall be permitted to occupy the same equipment. cable, or con- duit. All conductors must have an insulation ratrig equal to t least the maximum circuit voltage applied to any conductor within the equipment, cable, or conduit. See NEC 3003(Ql) M See Figure 2-10. Locate service entrance - related decals in the loose parts bag • Place service disconnect decal next to gen- erator MLCB (generator disconnect) (d required by local codes). • Place service entrance warning decal in an appropriate location according to instruc- bons printed on the decal. 1U, CA, t CaRatill ylk'L' contacts. Terminals for common alarm relay are pro- f6i, in the wiring harness near 11-te controller ping (Wires 209 and 2 10), Contact rating is for resistive load only: Ell 0 30 Installation Guidelines for 60 Hz Air -Cooled Generators Electrical Connections Rrnnko 9ta C-411 Lll;h4ev«TX YW51 Battery oup Requirements 12 volts, Gr26R Wet Cell 540CCA mum, or Group 35 AGM 650CCA minimum Recommended part number OH3421S. NOTE: Do not use external battery chargers, Expicston. Batteries emit exploswe rinses while charging. Keep fire and steuR away. Wear protective pow when working with batteries raiiure to do so could result in death of serious injury, (000137a) Risk of bums. Bulletin& contain sulfuric acid and can cause severe chemical bums. Wear protective gear when working with batteries. radure in, do so could result in death or serious injury, (000 1 38a) Explosion, Batteries emit explosive gases. f^_—J Always connect positive battery cable first to avoid spark, Filtrate to do w could result in death or serious injury. (000133) Al�A�RNMG burns and bilrainuss- It chiclsotirto contacts tjuo or eyes, ftwsh imth water mid suck onnodtate uted"i atlection, (0001ti3a) • (Unsealed 26R batteries only): Fill battery with the correct electrolyte fluid, if neces- sary. • Fully charge battery before installing it Complete the following steps before installing and connecting battery� 1. Verify generator is OFF 2. Turn off utility power supply to transfer switch, 3. Remove 7.5A fuse from generator control panel. Ae *�_IN Explosion. Batteries ernit explosive gases, Always minect positive battery cable timl to avoid spark- Failure to do so could result in death or serious injury, (000133) JACAUTIONI _J Equilarneot darnage. Do not make battery connections in reverse. Doing so will result in equipment damage I000167a) See Figure 6-2. Battery cables (A, B) were factory connected at the generator, B, C-1 • Too as lows7o connecr-MMery caDles to battery posts� 1. Connect red positive battery cable (A: from starlet contactor) to positive battery post. Tighten to 70 in4bs (8 Nm). 2. Connect black negative battery cable (B: from frame ground) to negative battery post. Tighten to 70 in-lbs (8 Nm). 3. Install red battery post cover (shipped with loose parts) to prevent corrosion. NO*TE: In areas where temperatures fall below 0 *F.W 8 *C�, a oad tae batte4 warmer The battery warmer is available as part of a cold weather kit (PN: G007101-0) from any JASD r N 4-TE: Ari�tir"wm AGM -style batteries. Environmental Hazard. Always recycle batteries at an official recycling center in accordance with all local laws and regulations. f aflure to do so could result in environmental damage, death, or serious tot ury. 1000228) Always recycle batteries in accordance with Installation Guidelines for 60 Hz Air -Cooled Generators 31 Control Panel Sta B��L il CEj77�ffi 'Inr,3 Winh (-jiff nri,,nv.TY 7rQ;71 — -N' lawlall "N' -imigil =11 lift enclosure lid. Open lid as directed in Opening the Lid, Button Description of Operation Activates fully automatic system operation. Automatic operation AUTO allows unit to automatically start and exercise generator according to exercise timer settings (see Set-! fing rare Exercise rimer) Shuts down engine and also pre - OFF vents automatic operation and exercise of unit. Cranks and starts generator, MANUAL Transfer to standby power will not Occur unless (here is a utility fail- ure. 774'7' ENM 000425 MBMC�� The controller illuminates when battery power is applied to generator during the installation process. Generator must be acti- vated before it will automatically run in the event of a Power Outage- Activation is a simple, one-time process. The generator will not prompt to activate again once the unit is activated. even if the genera- tor battery, fuse, and battery charge circuit (TI) are disconnected. NOTE: The generator must be connected to the home Wi-Fi network for automatic authentication to be completed Successfully. See Wi-Fi manual for more information, NOTE: If home Wi-Ft network is not available. follow instructions on www.activaregen.com. Proceed as follows after activating generator on -fine: 1. The display interface will launch Install Wizard upon first power -up of the generator. 2. Follow on -screen instructions on the gen- erator along with Quick Start Guide sup- plied with the unit to connect generator to home Wr_R network. 3. Wait for on-line authentication of generator activation through connected home Wi-Fi network. 4. Follow on -screen instructions to complete the Install Wizard. NOTACTIVATEDF XXX irl) W W6102 Figure 7-2. Not Acrivared Screen mode after completing activation process, IMPORTANT NOTE: Fuel selector knob must be set to the correct fuel for genera- tor to function correctly. 32 Installation Guidelines for 60 Hz Ar-Cooled Generators Control Panel Startup / Testing RMQkQ X Pal 11 f_pj�77afjj 'In5? Wi9ta Clia FlLil4Q JX Z40�51 lKM* 17MMUM Yes 94H. Activate — tFNI r—n mnnuaV N' SWAPE To Activate go to activategencorn 'Q _714 N` o 002229 Use arrow keys to scroll to desired lan- Language can be guage. changed later using the Press ENTER to EDIT menu. select. ri able Wi-Fi. If YES, see Wi-Fi manual. If NO. continue. If ESCAPE is pressed instead of ENTER, gener- ator will only run in man - Press ENTER to ual mode (for test begin activation pro- purposes) and NOT cess. ACTIVATED will be dis- played Press ESC and then ENTER to reset Install Wizard. ;activated, go to mvwactivate- m gen.com Installation Guidelines for 60 Hz Air -Cooled Generators 33 Control Panel Sta B��L il Cu77�ffi 'Inr,3 Winh r'Jiff nri,,nv.TY 7RQ;7l ............... ­­­­­­­ . ............ - aiour ;O 2 h 6 , I )02231 seconds, See Cold Smart Start section in owne(s manual, Table 7-1. Cold Smart Start Set Points Generator Size 10-20 M 22-26 kW 50 IF 20 IF Fixed Temperature Setting The Exercise Timer This generator is equipped with a configu- table exercise timerr There are two settings for the exercise timer: Oa Time: Gen• erator will start and exercise Troubleshooting Activation is com- M plete when this and TI circuit andior battery connections, NOTE: If Wi-Fi is enabled. exercise timer will • MGEIM�� M= En, ifine darnage- Verify ptolwr type and quantity of engine oil prior to starling engine. Failure to do so could result in engine darnarle. (000135) no= wwlyut ingul lliz-Urr-rl Ulf i Lite ldclufjtlleL& oil level and add appropriate viscosity and amount of oil if necessary. After the 25 hour break-in Deriod, it is recom- ME INTIMULT9 MW 34 Installation Guidelines for 60 Hz Air -Cooled Generators Control Panel Startup / Testing RMQkQ X Pal 11 f_pj�77afjj 'In5? Wi9ta C-lia FlLil4Q JX Z40�51 Interconnect System Self Test Feature This controller goes through a system self on DC circuits. This test prevents damage if installer incorrectly connected AC utility power sense wires into the DC terminal block. The controller will display a warning preveriting clatuage to the controller. Power to controller must be removed to clear this warning. 01 convul 'panel lot tno� tez>1 tu've rtufluluwt and pass. 04- Before starting, complete the following: 1. Verify generator is OFF, 2. Set generator tYILCB (generator discon- nect) to OFF (OPEN) 3. Turn OFF all breakers to be supplied by generator. 4. Verify auxiliary shutdown switch(es) are CLOSED (1). 5. Check engine crankcase oil level and, If necessary, fill to oil dipstick FULL mark with recommended oil, Do not overfill, & Inspect fuel supply. Gaseous fuel lines must have been correctly purged and leak tested in accordance with applicable fuel - gas codes- All fuel shutoff valves in the fuel supply lines must be open. During initial startup only, generator may experience an "OVERCRANK' fault. This is due to accumulated air in the fuel system during installation. Reset control board by pressing OFF mode button and ENTER but- ton, and restart up to two more times if nec- essary If unit fails to start, contact an IASD for assistance - Installation Guidelines for 60 Hz Air -Cooled Generators 35 mate: If language wag Power Up Un t { plewously pregi3mmec :nisgoes drac:ty._-----._..__. ,a ' f ieCt N x FIRMWARE V XXX HARDWARE VX.XX ,.- ,.. � _._° -.-- UPARROW e+ 1.' ` � LaRgUafiga V, k _..emu. 1 .q�� + > ff+ JLf_ �.:-ems. + English � lnVall Wizard �a`• + Francaisg-\ ' TI Defaults to Engt#sn. DOWN A;?R06`d cQ' Select ces#<ea language by scrolling through t st. � ENTER G K..+ - S@tits `+'Y:.0 7 F{Iraaeosg n ski1.-^, ,' ves -b* „IF Sgrral XX� „ , „ i ENTER Fuel $igc^. on � r - Cold Sm$^ Stan? _ + Yes c No - maiva "T1,1vn;v I + NG o, LP D 4 YES Of NO a to NoENTER = Fuel Sets,—, sin .. Us$ UP $nd GQ'DOWNa = ^" ....anows to se ect `'sael tyP$. Mrc sa 1, e inate`I h and ; HH"fM Day B weekly � Se, Exercise ENTER 7me Zone 4 IXXXXXX tt + NG or t.P - then press 'Etv—ER`. °��ENTE ! Updat$ From: W3P1 ( WIF# Signal X)4Y, Use UP DOWN <Entera to Begin ENTER anc amws. -- - - Co d Sm$r Ssarz7 ` s to se ec: YES o> NO. E8C [ ENTER <- YES or NO 4 P ess ENTER. - � SYS"E Con- rnua? Select Hou< 10-23; drlFt Held n' 9 the Up or Down = } SUB MENUS ENTER arrow b.trcmfor 2 asoonds r.._------- lConmiier XXX XXN 14 9r voll speed dial tt rough the selections ; I Server X.XX.XXX i ENTER hi I TER r0 2 13 13 Select Wirule (D-59) ENTER Select momb (1.12) ENTER Select Oate (1-311 select year (u 997ENTER 'Q ESC [-*—ENTER install Wizard DATEj-IME USB Only -No V6Fi Exerc se T me Set H 'Erter> to Begin HH:M%l Dad BiweaK Y SETUP Wirt $US MENUS Controlie, aasicns random date and tirne for civireekly execme. ENTER SwItemed to OFF ENTER I- �,,XXX ENTER --b- Hows of Pr ) section B i XXX Are YC. SLr9_1 Yes or No ENTER Pass bis M Ssagaw Pfe - �Va,c 9� a Salect"Ywr Pess 'Er,,,or* 4 or Press t� oscaee rt., cf ­--ca� P- F; -- ; L's 0 %Ci FC4,C -1; �pcars pmcats the 9, a Alarai "'V Lashes. !Ithe Gfeo� -AL' fiaShOS S0-,_#rG9 "nc�r.lq<j Dav ce, D��i Go" qts :Neer _:Pda"a G',3mp;e4s "ne '11, 'CDIMS Wizar r-'al- oc,,vers u:� Ire 9,y lxv sc"ee,1 d svays ilevws.o^ r�rcer fo, a few sacor,ds t-6 00,ur ��e zot,c ler �a eferl we Tl�u-ia Or ve. lt-eq lc�icw the i8l.a-4-zar., Mwi, za-�" -aye nnora 1 3, a � mcf'e-% V � OF 5ae 0 0 Control Panel Sta B��L il CEj77�ffi 'Inr,3 Winh (-jiff Qrunv.TY 7rQ;71 rou M-Mi. b',rim M A 0 0 . W a Flectrocution, Hicph voltage is present at transfer switch and terminals- Contact with live terminals, will result in death or serious injury. (000129) �14 lry v� Elocirocut on - Hfith voltarle is present at transfer S vitch and terminals. contact with five terminals will result in cleath ar serious injury- (000129) Proceed as follows to complete electrical checks 1. Verify generator is in OFF mode- 2. Set generator MLCB (generator discon- nect) to OFF (OPEN), 3. Turn off all circuit breakers/electrical loads to be supplied by generator. 4. Turn on utility power supply to transfer switch using means provided (such as a utility MLCB). 5. Use a calibrated AC voltmeter to verify util- ity power source voltage across transfer switch terminals N1 and N2. Nominal line - to -fine voltage should be 240 volts AC, If voltage is incorrect, verify AC output and wiring from utility source to N1 and N2 lugs at transfer switch. 6. Verify utility power source voltage across terminals N1 and transfer switch neutral lug- then across terminal N2 and neutral. Nominal line -to -neutral voltage should be 120 volts AC (if wired with a neutral). If voltage is incorrect, verify AC output and wiring from utility source to NI and N2 lugs at transfer switch. 7. Turn off utility power supply to transfer switch when utility supply voltage is ven- tied to meet speccation provided in Step 6 8. Press MANUAL rnode button on generator panel, The engine will crank and start Record cranking fuel pressure kif flifto ter and a frequency meter across transfer switch terminal lugs El and E2. Voltage should be 238-242V at a frequency of 59.5-60.5 Hz. If voltage is incorrect, verify generator MLCB (generator disconnect) is closed, and verify AC output and fre- quency (Hertz or Hz) at generator NILCB (generator disconnect), Verify wiring from generator to E I and E2 lugs at transfer switch. 11, Connect AC voltmeter test leads across terminal lugs El and neutral, then across E2 and neutral (if wired with a neutral). In both cases, voltage reading should be 119-121 volts AC, If voltage is incorrect. verify generator ?vILCI3 (generator discon- nect) is closed, and verify AC output between El and E2 of generator MLCB (generator disconnect) and neutral at gen- erator. 12. Verify wiring from generator to El, E2 , and neutral lugs at transfer switch, 13. Set generator MLCB (generator discon- nect) to OFF (OPEN). 14. Press generator OFF mode button. The engine will shut down. n"LIM - Electrocubon, Do not ruanualty bamfor under road. Disconnect transfer swich firm all power sources pnor to Manuel bansiou rallure to do so will result in death of serious intury, and o0pniont damW, (WO132) Proceed as follows to test generator with electrical loads applied� 1. Verify generator is in OFF mode. 2. Set generator MLCB (generator discon- nect) to OFF (OPEN), 3. Turn off all circuit breakers/electrical loads to be supplied by generator- 4Tom off utility power supply to transfer switch using means provided (such as a utility tvILCB). 6. Manually set transfer switch to STANDBY, with load terminals connected to genera- tor's EVE2 terminals. Transfer switch operating [ever should be down. 6Press generator MANUAL button. Engine wilt crank and start immediately. 7. Verify fuel pressure while cranking. Record cranking fuel pressure- 8. Allow engine to stabilize and Warm Lip for a few minutes 33 Installation Guidelines for 60 Rz Air -Cooled Generators Control Panel Startup / Testing RQ1QkQ X Pal 11 f_pu7-/affi '11715? Wigia C-lia Flul4Q JX Z40�51 9. Verify fuel pressure while running. Record running fuel pressure: 10. Set generator MLCB (generator discon- nect) to ON (CLOSED). Loads are now powered by standby generator. 11. Turn on circuit breakers�electrical loads to be supplied by generator one by one. 12. Connect a calibrated AC voltmeter and a frequency meter across terminal lugs El and E2. Voltage should be approximately 240 volts and frequency should be approx- imately 60 Hz. If voltage and frequency are rapidly dropping as loads are applied, generator may be overloading, or there may be a fuel issue. Verify output current measurement of loads andfor fuel pres- sure, -far 20-30 minutes. Listen for unusual noises. vibration, or other indications of abnormal operation. inspect for oil leaks, evidence of overheating, etc- 14. Verify fuel pressure while under full foad. Record loaded fuel pressure� 15. Turn off circuit breakers!electrical loads when testing under load is complete. 16. Set generator lv1LCB (generator discon- nect) to OFF (OPEN), 17. Allow engine to run at no-load for 2-5 utes. 18. Press generator OFF button. Engine will shut down. too close to unit. M77mort, Proceed as follows to check system for cor- rect automatic operation: 1. Verify generator is OFF, 2. Install front cover of transfer switch 3. Turn on utility power supply to transfer switch using the means provided (such as a utility MLCB). NOTE: Transfer switch will transfer to utility position. 1 I.II It -# 6. Turn Off utility power supply to transfer switch. The generator is ready for automatic opera- tron- The engine will crank and start when utility source power is turned off after a five second delay (factory default setting), After starting, transfer switch will connect load MAW entire automatic sequence of operation, With generator funning and loads powered 4 -�& �t 000 pox-,# mfj 64p npmT e r supply to transfer switch. The following will occur� • After approximately 15 seconds (dealer programmable), the transfer switch will transfer loads to the utility power source • Approximately one minute after transfer, engine will shut down 7. Verify installation has been performed correctly as outlined by the manufacturer and that it meets all applicable laws and codes, K. Test and verify correct operation of the system as outlined in the appropriate installation and owner's manuals- 3. Educate end -user on correct operation, maintenance, and service call procedures. Qhutting Generator Down Md" Under Load or During a Utilityl 'tutage 777771". Automak, start-up. Discomml utility power and render unit irwerabte before working on unit. Failure to do so will result in death or serious injury, (000191) IMPORTANT NOTE- To avoid equipmenl damage, follow these steps, in order, during utility outages. Shutdowns may be required during utility outages to perform routine maintenance or to conserve fuel. To turn generator OFF: I . Set utility MLCB to OFF (OPEN), 2. Set generator MLCB (generator discon- nect) to OFF (OPEN). 3. Allow generator to run for cool -down for approximately one minute. 4. Set generator to OFF at the controller S. Remove 7,5A fuse from controller. installation Guidelines for 60 Hz Air -Cooled Generators 39 Control Panel Sta B��L il CEj77�ffi 'Inr,3 Winh (-jiff nri,,nv.TY 7RQ;71 Z Verify generator MLC6 (generator discon- nect) is OFF (OPEN). I Set •_ to AUTO mode at the con- troller 4. Generator will start and run, Allow gener&-- tor to run and warm up for a few minutes. 5. Set generator tvlLCB • discon- nect) to ON (CLOSED). 6. Set utility MLCB to ON (CLOSED). The system now operates in automatic • 40 Installation • for 60 Hz Ar-Cooled Generators TroubieshooUng RMQkQ X Paul f-pu77affi'11715? Wi9b C-lia Dul4Q f' LAPQ1/ip,21 TX ZACIql Problem Cause Correction Correct short circuit condition by Blown fuse. replacing 7.5A fuse in generator control panel. Contact an IASD if fuse continues to blow. Enginewill not Loose, corroded, or faulty battery crank cables. Faulty starter contact. Faulty starter motor. Discharged battery. No fuel. MMMMMEMM 61MMEMMEZMIMM•� Tighten, clean, or replace as necessary' Charge or replace battery. Replenish fuel .1 turn on fuel shutoff valve Check and adjust fuel pressure. Set fuel conversion valve to correct position and program controller for fuel type: if necessary. Contact an IASD for assistance. Harness/wiring issue. Faultyspark plug(s). Replace spark plug(s). Valve clearance out of adjustment, (if applicable See Specification section Inspect and adjust valve clearance. in owner's manual.) Plugged or damaged air cleaner. Inspect and clean of replace air cleaner. Faulty Spark plug(s). Replace spark plug(s). Incorrect fuel pressure. Fuel selector in wrong position Verify fuel pressure to fuel regulator is -4 .4-12--R V10W-GQ1LWW42-4P,)—W*Pa) for LP, and 3,5-7.0 in water column (0.87-1 74 kPa) for NG, Set fuel conversion valve to correct position and program controller for fuel type, if necessary Valve clearance out of adjustment. (If applicable. See Specification section Inspect and adjust valve clearance in owner's manual,) Internal engine issue. Contact an IASD for assistance. Installation Guidelines for 60 Hz Air -Cooled Generators 41 Troubleshooting...,. A Pal I Q-u7zaW '1115? WiQb (--IiU nuilie 17' rAppuipo TX ZaOSI Problem Cause Correction Unit is set to Controller wired incorrectly. OFF, but engine Contact an IASD for assistance. continues to Faulty control board, run Generator fVILCB (generator No AC output disconnect) is OFF (OPEN). from Generator internal failure. generator Engine may be warming up. See Cold SmarT Start, Generator MLCB (generator disconnect) is OFF (OPEN) Faulty transfer switch coil. Notransfer to standby after Faulty transfer relay. utility Source Transfer relay circuit open. failure Faulty control logic board - Engine may be warming up. See Cold Smart Start. 3222�• Unit Faulty engine breather. consumes large amounts Incorrect type or viscosity of oil of oil Damaged gasket, seat, or hose Restricted air filter, disconnect) to ON (CLOSED). Check controller screen to verify status. Set generator MLCB (generator disconnect) to ON (CLOSED) Check controller screen to verify status. Adjust oil to correct level See checking engine oil level section in owner's manual. Contact an IASD for assistance See engine oil requirements in owner's manual. Inspect for oil leaks. Replace air filter. Wr-Fi network connection Various. See Wi-Fi module owners manual. broken or I= I i Trnirzifeiwac.77777 1171 a5sistancliv 42 Installation Guidelines for 60 Hz Ar-Gooled Generators System Diagnosis To clear an active alarm, press ENTER button twice and then press AUTO. If alarm reoccurs contact an air-cooled certified IASD. Active Alarm LED Problem Action Solution Check FLASHING :: Unit running in generator Check generator MLCB NONE GREEN AUTO but no IVILCB (generator disconnect) If it power in house. (generator is ON, contact an IASD, disconnect). Inspect ventilation around HIGH Unit shuts down Check LLEDsgenerator, intake, exhaust, TEMPERATURE RED during Screen for and rear of generator. If no operation. alarms, obstructions are present, contact an IASD. �Unit shuts down CheckLED's,1 Clear alarm and remove OVERLOAD RED during Screen for household loads from �r REMOVE LOAD generator. Put back in operation. alarms_ AUTO and restart. Unit was Clear alarm and remove running and Check LEDsRPM household loads from SENSE RED shuts down, Screen for generator. Put back in LOSS AUTO and restart If attempts to alarms. generator does not start, restart. contact an IASD. Unit will not Verify if screen NOT ACTIVATED NONE start in AUTO says unit not See Activation. with utility loss. activated. Unit will not Check screen If startup delay is greater NONE GREEN start in AUTO for start delay than expected, contact an with utility loss. countdown- IASD to adjust between 2 to 1500 seconds. LOW OIL Una will not Check LED's' Check oil level and add oil PRESSURE RED start in AUTO Screen for as needed. If oil level is with utility loss. alarms. correct, contact an IASD. Clear alarm. Using control panel, check battery by navigating to BATTERY RPMSENSE Unit will not Check LED's IVIENU option from MAIN LOSS RED start in AUTO Screen for MENU. If battery condition with utility loss. alarms. displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery. Installation Guidelines for 60 Hz Air -Cooled Generators 43 Quick Reference Guide ArnokQ X Pal I Q_d7zafjj '11715? Wigib (--IiU Fli;h4e 17,Mppuipo TX ZC4LF;j Active Alarm LED Problem Action Solution Verify fuel line shutoff valve Unit will not Check LED's I is ON. Clear alarm. Start OVERCRANK RED start in AUTO Screen for unit in MANUAL. If A does with utility loss, alarms. not start. or starts and runs rough, contact an IASD. Unit will not Check LED's Clear alarm and remove LOW VOLTS RED start in AUTO Screen for household loads from REMOVE LOAD : generator. Put into AUTO with utility loss. alarms. and restart. Unit will not .......... Check LEDs OVERSPEED RED start in AUTO Screen for Contact an IASD, with utility loss, alarms. Unitwill not Check LED's UNDERVOILTAGE RED staff in AUTO Screen for Contact an IASD. with utility loss. alarms. Unit will not Check LED's! UNDERSPEED RED start in AUTO Screen for Contact an lASD. With utility loss. alanns. STEPPER Unit will not Check LED's! : OVERCURRENT RED start in AUTO Screen for Contact an lASD. with utility loss. alarms. Unit will not Check LED's WIRING ERROR RED start in AUTO Screen for Contact an IASD. with utility loss. alarms. Unit will not Check LED's OVERVOLTAGE RED start in AUTO Screen for Contact an IASD. with utility loss alarms. AUXILIARY Unit will not Check auxiliary Set auxiliary shutdown RED SHUTDOWN start. shutdown switch(es) to CLOSED (1). switch(es ) Clear alarm- Using control panel, check battery by navigating to BATTERY Yellow LED Check screen MENU option from MAIN LOW BATTERY YELLOW illuminated in for additional MENU, If battery condition any state information displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery, BATTERY Yellow LED Check screen PROBLEM YELLOW illuminated in for additional Contact an JASD. any state. information. CHARGER Yellow LED Check screen WARNING YELLOW illuminated in for additional Contact an JASD any state. information. 44 Installation Guidelines for 60 Hz Air -Cooled Generators Quick Reference Guide RMQkQ A Pal 11 f­pjj7ZafjJ Wigta (__liU nLil4iQ 17,rAPPIlipal IX Z8051 Active Alarm LED Problem Action Solution CHARGERISSINGAC Yellow LED Check screen M YELLOW illuminated in for additional Contact an JASD. any state, information. Yellow LED Check screen Perform SERVICE A SERVICE A YELLOW illuminated in for additional maintenance. Press ENTER any state. information, to dear. Yellow LED Check screen Perform SERVICE B SERVICE B YELLOW illuminated in for additional maintenance, Press ENTER any state, information. to dear. INSPECT Yellow LED Check screen Inspect battery Press YELLOW illuminated in for additional BATTERY ENTER to clear any state. information. Installation Guidelines for 60 Hz Air -Cooled Generators 45 VREZ474M mr&"* 7--mime M-EWOWFT, M-fMaliumAnt neffelms 9 mm• Accessory Description Cold Weather Accessories'— * Battery Pad Warmer • Recommended in areas where temperatures fall below 0 :F 18 'C). (Not necessary for use with A GA4-style batteries) - Oil Warmer • Recommended in areas where temperatures fall below 0 'F 18 'Cy * Breather Warmer Recommended in areas where heavy icing occurs. each sofd separately Scheduled Maintenance Kit Provides all items necessary to perform complete routine main- tenance on a generator. along with oil recommendations (oil not Included) - Fascia Base Wrap The fascia base wrap snaps together around the bottom of the:; now air-cooled generators. This offers a sleek, contoured li appearance as well as offering protection from rodents and:! insects by covering lifting holes located in the base. Requires:: use of the mounting pad shipped with the generator. Touch -Up Paint Kit If the generator enclosure is scratched or damaged, it is import- ant to touch-up the paint to protect from future corrosion. The:, touch-up paint kit includes the necessary paint to correctly main- tain or touch-up a generator enclosure, Extended Warranty Coverage ............. Extend generator warranty coverage by purchasing extended warranty coverage. Covers both parts and labor. Extended cov-:! erage can be purchased within 12 months of end -users PLir-:: chase date. This extended coverage is applicable to registered units, and end -user proof of purchase must be available upon request. Available for Generk'ancl GuardraO products, Not available for CorepowerT", Power­Pact�, or EcoGen-r',1 prod-:; ucts, or all international purchases. LTE LP Tank Fuel Level The LTE enabled LP tank fuel level monitor provides constant;�; Monitor monitoring of the connected LP fuel tank. Monitoring the LP tanVs fuel level is an important step in verifying the generator is:,: ready to run during an unexpected power failure. Status alerts are available through a free application to notify users when the LP tank needs a refill. Mobile Line Cellular f0obile Link family of Cellular Accessories allow users to monitor Accessories generator status from anywhere in the world, using a smart - phone, tablet, of PC. Easily access information such as the cur- rent operating status and maintenance alerts. Users can connect an account with an authorized service dealer for fast. friendly, and proactive service. With Mobile Link, users are taken care of before the next power outage. 46 Installation Guidelines for 60 Hz Air -Cooled Generators Accessories Rrnnko P. Pal il f`�j�7-/affi 2052 Wi9ta (--!iU DLh4e f' Wpouipe TX 7(;fNr',1 Smart Management Module Smart Management Modules (SMNI's) are used to optimize the', (50 and 100 amps) performance of a standby generator. They manage large electri- cal loads upon startup, and shed them to aid in recovery when overloaded In many cases, using SMM's can reduce the overall size and cost of the system. Base Plug Kit Base plugs snap into the lifting holes on the base of air-cooled home standby generators This offers a sleek, contoured appearance, as well as offers protection from rodents and insects by covering the lifting holes located in the base Base plug kit contains four base plugs. sufficient for use on a single air-cooled home standby generator. High Altitude Kit A high altitude kit may be required when operating over 2,000 It (610 m) above sea level per U,S_ EPA regulations. Operating the engine with the incorrect engine configuration at a given atti- tude may increase emissions and decrease fuel efficiency and performance. NOTE: Contact an IASD or visit www.generac.com for additional information on accessories and extended warranties. Installation Guidelines for 60 Hz Air -Cooled Generators 47 MWIM74M mr&"* 7-mme M-Ewomp, mmommer meffelms 9 FETIMT)FUMMIMENCROUTd FMIUM. "m 48 Installation Guidelines for 60 Hz Air -Cooled Generators M_NWffJFNM_ IMUSUMANMINVINIMM 11PIP11 Fill, 11111111111 11111111111 113c; IM fiffil-175,1111 r i lli ��� I I I III I MOUNTING TO CONCRETE PAD (Jr SUPPLILD) Installation Guidelines for 60 Hz Air -Cooled Generators 49 Diagrams RWnko P. Pal il f-�j�7-/affi 2052 Wi9ta CLU Ligh4e f' Lgipouipe TX ZMSI Installation Drawing (AO002360608 rev A-2 of 2) M= � IF 14101 a I Ina :YMMICNIIIIIIIIIII IN 'A ;psw alm Po tA —qw. RdS I--, W.M V, MA RIC-4 IT SIDE VIEW 50 Installation Guidelines for 60 Hz Ar-Cooled Generators 1.3f*�'.�'.Fail3�ii7.%�t[�3�T.;is1[�7�T�i1F�i�i�C7F1�71�lTlflt�Yi�."'�l Part No. A0001846478 Rev. C 12115i2022 -02022 Generac Power Systems. Inc Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59 Specifications are subject to change without notice Waukesha, WI 53189 No reproduction allowed in any form without prior 1-888-GENE1AC (1-888-436-3722) written consent from Generac Power Systems. Inc- wwwgenerac.com Brooke & Paul EGEMER=t 10 M to 26 M *WNVGE Loss of lite. This product is not intended to be used in a critical life Support application Failure to adhere to this warning could result In death of serious injury, 1000I Register your Generac product at: WWW.GENERAC,COM 1-888-GENERAC (888-436-3722) Para espahol, visita: Pour le fraingais, visiter : I)ttn,-Ilwww.qenci*ac.cosnlst-f-vice-siii)t)o!IL)L(zot�ct-siIWQrt- ookup A A A Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Use this page to record important information about this generator. Record the information found on the unit data Model: label on this page. See General Information for the location of the unit data label. The unit Serial: has a label plate affixed to the inside partition. to the left of the control panel console as Production Date: shown in Figure 2-1, Figure 2-2, or Figure 2- 3, See Operation for directions on how to Volts open the top lid and remove the front panel. Always supply the complete model and serial LPV Amps: numbers of the unit when contacting an Inde- pendent Authorized Service Dealer (IASD) NG Amps: about parts and service. Operation and Maintenance: Correct main - tenance and care of the unit ensures a mini- Hz. mum number of problems, and keeps operating expenses at a minimum. It is the Phase; operator's responsibility to perform all safety inspections, to verify all maintenance for safe Controller P/N: operation is performed promptly, and to have the equipment inspected periodically by an STA MAC ID: IASD. Normal maintenance, service, and replacement of parts are the responsibility of SSID: the owner/operator and are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage may contribute to the need for additional maintenance or service. When the generator requires servicing or repairs, Generac recommends contacting an IASD for assistance. Authorized service tech- nicians are factory -trained and are capable of handling all service needs. To locate the near- est IASD, please visit the dealer locator at: www.generac.com/Deater-l-ocator. I—, WARNING CANCER AND REPRODUCTIVE HARM (000393a) Owner's Manual for 60 Hz Air -Cooled Generators TableOf lCM1tQnt&.ffJl 3052uilhCliff mve Grapevine, m76051 Sectiom1: Safety Information Introduction --...... —.... ................. 1 Read This Manual Txpmuomy ----A Safety Rulea---... ____ ..... ....... 1 How mObtain Service . General Hazards. ... ...... —....... '2 Exhaust Hmzards--------- 2 Electrical Hozarda—..... ------3 Fire Hmzerda-----------.3 Explosion Hmzards........ ..... .... '3 Battery Hazards .... .... —...... ... 4 Sectiom2: General Information Generator Components and Control Locations 5 Data Decals... 8 Specifications ---------- g menmrator--------------'g Engine .... —_—.... ....... —...... —9 PnoteotionSystemm—------' 10 Emissions ..... ------.......... � 10 Fuel Requirements ------- 10 Battery Requirements__ --- iO Battery Chmrg*r---------' I EngineOURequirements----' 11 Activating the Generator ... ...... -- 11 VN-FlMudub--...... —........... —' 11 Replacement Parts,-------' 11 Seotion3: Operation Site Prep Verification ........ .... ...... 13 GeneratorEnclosure......._....13 Opening the Lid ....... ___ .... ..... ..... m Front Access Panel Removal ... —___ 13 Intake Side Panel Removal ....... ...... 1^ Main Line Circuit Breaker (Generator Disconnect) -----...... —........ --14 LED Indicator Lights ... —'_—_—_|4 Auxiliary ShutdownSwitch.15 Control Panel|ntedace----- 15 Using the AUTO/OFF/MANUAL Buttone-----------'— 15 Operating Modes ... ... -----'1g InterfaueMenuDisplaya----- 18 Looreno-----'_-----xn Menu System Navigation ----' 17 Owner's Manual for 60 HzAir-Cooled Generators Battery Charger .... ..... ___ .......... 19 Manual Transfer Operation --- ........ /9 Transfer mGenerator Power Source —... ................ .......... ..... Aa Transfer wUtility Power Source --,20 AutomodcTmmeferOpembon--. 20 Automatic Sequence of 0pm,ation------------- 20 Utility Fmilum—........ -------.... 2O Cranking ..... ----------'zn Cold Smart Start .... ...... ---_—.2o Cleaning Cycle ---------''c1 Load Transfer _—....... ...... ........ an Shutting Generator Down While Under Load or During a Utility Outage 21 Section 4:Maintenance Maintenance ...... ___ ......... ----�22 Preparing for Maintenance ............ 22 Performing Scheduled Maintenance ... —............ ----'-- Service Gohmdulo—... -----'23 Maintenancmum-----------'za Checking Engine Oil Level ---- 24 Engine Oil Requirements -----'2* Changing the Oil and Oil Filter ... —24 Servicing the Air Cleaner .... ____ 25 Spark plug(s) ....... .... ......... ........ 26 Valve Clearance Adjustment ---26 oxaomosvmwemearanoa--- --�zo xdjummngvo*eclevenue—----.or Battery Maintenance_ ...... ....... .... 27 Inspecting the Battery —..... —.... ...... uo Cleaning the Sediment Trap ......... �28 Post Maintenance Checks 29 Performing Fuel System Leak Test '.2e Attention After Submersion. ... ..... 3O Corrosion Protection .............. —... 30 Remove From and Return To GemioePmoedunm--. 30 RamoveFmmSemice ----- —_mo Return vuService ----_.... _—oo Section5: / Quick Reference Guide Generator Troubleshooting ............ 32 Safety information Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Section 1: Safety Information Thank you for purchasing this compact, high performance, air-cooled, engine -driven gen- erator. It is designed to automatically supply electrical power to operate critical loads during a utility power failure. This unit is factory installed in an all-weather, metal enclosure intended exclusively for out- door installation. This generator will operate using either vapor withdrawn liquid propane (LP) or natural gas (NG). NOTE: This generator is suitable for supplying typical residential loads such as induction motors (sump pumps, refrigerators, air condi- tioners, furnaces, etc.), electronic components (computer, monitor, TV, etc.), lighting loads, and microwaves, when sized correctly. This unit is equipped with a Wi-Fi" module, which allows the generator owner to monitor genera- tor status from anywhere they have Internet access. NOTE: Wkf`is a registered trademark of Wi- Fi Alliance. The information in this manual is accurate based on products produced at the time of publication. The manufacturer reserves the right to make technical updates, corrections, and product revisions at any time without notice. Read This Manual Thoroughly *"RNINGI Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury. (0001,30d) If any section of this manual is not under- stood, contact the nearest Independent Authorized Service Dealer (IASD) or Gen- erac Customer Service at 1-888-436-3722 (1-888-GENERAC), or visit www.gen- erac.com for starting, operating, and servic- ing procedures. The owner is responsible for correct maintenance and safe use of the unit. This manual must be used in conjunction with all other supporting product documentation supplied with the product, SAVE THESE INSTRUCTIONS for future ref- erence. This manual contains important instructions that must be followed during placement, operation, and maintenance of the unit and its components. Always supply this manual to any individual that will use this unit, and instruct them on how to correctly start, operate, and stop the unit in case of emergency, Safety Rules The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The alerts in this manual, and on tags and decals affixed to the unit, are not all inclusive. If using a procedure, work method, or operating technique that the manufacturer does not specifically recommend, verify that it is safe for others and does not render the equipment unsafe. Throughout this publication, and on tags and decals affixed to the unit, DANGER, WARN- ING, CAUTION, and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be haz- ardous if performed incorrectly or carelessly. Observe them carefully. Alert definitions are as follows: Indicates a hazardous situation which. 4 not avoided, will result in death or sonmisrnmor (000ool) AWARNING! Indicates a hazardous situation which, if not avoided, could result in death of serious injury f0000021 ACAUTIONi Indicates a hazardous situation which. if not avoided, could result in minor or moderate injury. (000003) NOTE: Notes contain additional information important to a procedure and will be found within the regular text of this manual. These safety alerts cannot eliminate the haz- ards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents. Owner's Manual for 60 Hz Air -Cooled Generators How to Obtain Service When the unit requires servicing or repairs. contact General; Customer Service at 1-888- GENERAC (1-888-436-3722) or visit ificanksgenerac.com for assistance. When contacting Generac; Customer Service about parts and service, always supply the complete model and serial number of the unit as given on its data decal located on the unit. Record the model and serial numbers in the spaces provided on the front cover of this manual, General Hazards "I.,22M Loss of life. Property damage. Installation must always comply with applicable codes, standards. laws and regulations Failure to do so will result in death or serious injury. (000190) ELMO Automatic start-up. Disconnect utility power and render unit inoperable before working on unit. Failurein do so will result in death or serious injury (000191) Loss oflife.This producter not intended to be used in a critical life support application Failure to adhere to this warning could result in death or serious injury. (000209b) *WARNINGI Eo.,pircirt Carriage Th. unit v not 1r,wild.6 I., use as a prime P—e-ourre It is Prendect for use riSr-11tancediate ob,aer sopply is fire ­eMor nvripin,,q grn-1 0,11,rrie only Dolir �1, LWIC 11-1t,ir draw, -d qwpli—I dadsJ, 1000247.1 Accidental Start-up Disconnect the negative battery cable, then the positive battery cable when working on unit. Failure to (to so could result in death or serious injury 1000130) ��RNING Eriutvirarc danviqe, Only quiaiferl 5fdrice ve,srionel rrruy "cac!11 riptuateL and ov"utidn'tis v(;.'p iahL Failure to follow proper installation requ,onnects couid result in death, serious njory, cut equipment or property damage, :0001r2;e *WARNINGI leti,,il rat, or, ale 0-crat,cl sy this eq.:P'ern Ford", 11'. irqa;pa­it sale .dis,p€g eproo, ,, sr—ro—c- F.ilh,o in in 1. 011,111 r-Ot M deAl, tir i,".- i,,,U,y Owner's Manual for 60 Hz Air -Cooled Generators Brooke & Paul Grizzafft 3052 High Cliff 76051 M=- FiCchic sbock Citify a Varied a,sr licc,lbrcl Should p0d.11i wIrrag and connections to unit Fall.ro to folloo, proper installation requirements rould result in death serious injury and equipment or property rhirrefle, I000155at 6— AWARNING Moving Parts Do not wear jewelry when starting or operating this product Wearing jewelry while starting or operating this product could result in duaffi or serious marry. (000 115) AW i0lkIRNJN0 Moving Parts. Keep ,lothirg, hair, and appendages away from moving parts Failure to do so could result in death or serious injury, (000111) A"Ij . u When operating machine, do not Su rfaces , aces touch hot surfaces Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire (bodies) Equipment and property damage. Do not alter construction of, installation, or block ventilation for generator. Failure to do so could result In unsafe cps ortion or damage to the generator l000146) �M Risk of injury. Do not operate or service this machine if not fully alert. Fatigue can impair the ability to operate or service this equipment and could result in death or serious injury (000215a) *�4 R �Nl WG Environmental Herald Always recycle batteries at an official recycling center in accordance with all local laws and ingulat,ons. Failure to do so could result in erivoondehial damage, death. or serious injury (000228) Injury and equipment damage Do not use generator as a step Doing so rapid result falling, damaged parts unsafe equipment operation. and could result in death or serious injury 1000216) Inspect generator regularly. and contact the nearest IASD for parts needing repair or replacement. Exhaust Hazards 09% Asphyxiation Running engines produce carbon nionro,we. a colorless, odorless, poisonous gas. Camun rconoxido, if not avoided. will result in death or serious injury, j000103) Safety information 0 1AWARNING1 09#4 Asphy,natren Always usw a battery arteratad Ioirine rebore'de, mame indoors ,no reemiled itc,uirmoct to the hauiwfl,:lwerr$ est,hOI IS Fa, line in do So .,,to I.S,Ilt in dealt) or unt— ini.y 000178.) M= Equipmeril and property damage, Do not alter Construction of. installation, or block ventilation for generator. Failure to do so could result in unsafe operation or damage to the generator (00014(f 1AWARNING1 AJW Fire risk. Fuel and vapors are extremely flammable Do not operate indoors Doing so could result in death, serious injury, or property or equipment damage. (000281 i Electrical Hazards Electrocution Contact with here wires. terminate, and connections while generator is running will result in death or Serious injury, (000144) tms her! to the F."S.c.il 5yrhon of any building unless a fironrar efetricIan has installed ar rippimuall ver,sf., setarb Failure to on So wilt .Suit I,I nealb or 5o,xws Injury. Electrical hackfeed. Use only approved swricogriai to isolate generator from the normal power source, Failure to do so will result in death, serious Injury. and equipment damage, (0002371 G10 M= Electrocution Verify electrical system is property grounded heroes applying power. Failure, to do so will result in death or Geneva injury, (000152) Electrocution Do not wear jewelry while working an this equipment. Doing so will result in death or serious injury 1000 188) m= Electrocution, Water contact with a power source, if not avoided, will result in death of serious injury. 000104) ........... I .......... k, Vie 1-14 If :run,vdhedy SnutritiWer OFF oree ofui cohdre:1,r, to tree votire `row, We Senduct- Aincy fiver aid one get lImilin helo Folt,11 than So will "III,h In 4101h 1), 5rr;r.u5 =njsiry C).J01-15; Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Fire Hazards A� �RNING hato, Fire on not 'babruct oual"Sq aria 'ehVilti,e) aliflo.mound tine gerenitor biader quate, ve,ad.tker could m,telinfire hazard_ possible equipment danhalie, wore, , serous injury. (000217j )4 1 *� Fire and ext,loseen. lostaltatintimust coinply with WI f-Al, State, and rvill.no elertucal building codes Non"ornpl;ar.,e court ro.s(Ift in iinsale operate equ'learohl daninge, dealt,, or serious aqury 1000218) F,,e in—ol, Use ably f0r,.0—ged fire e,,,f,,,yi,uhuS raird ABC by ;be NFPA 0,50-ged or o,rlhonrly ."find Vll S4ow,rb­ .0-t 'WrIlro-111 efelln" rate ,,I aWnerabi, Standby gerencas '000219) *NARNINGI Consult Manual. Read and understand manual completely before using product Failure to Completely understand marmot and product could result in death or serious injury, (000, coal Ekxtfocutvri Refer to Wit! cedes and snindtinrs fur saba" ­ip—M req'if'od oh- eauk,bg .�rh . Ave Sy'r— F;,,Iun. in "', It s orid Iusujt "Suar, I,, suruihu """'y lodo"571 AWARNIN_q,] Risk of Fire positioned in a manner that prevents combustible material accumulation underneath. Failure to do so could result in death or serious injury. (000147) Comply with regulations the local agency for workplace health and safety has established. Also, verify that the generator is installed in accordance with the manufacturer's instruc- tions and recommendations. Following proper installation, do nothing that might alter a safe installation and render the unit in non- compliance with the aforementioned codes, standards, laws. and regulations. m-k-i Explosion and fire Fuel and vapors are extremely flammable and exclusive, No leakage of fact is penmittwil Keep fire and Spark qeshy Failure to do so will result in death or serious injury (000192) L—N E­bso,r and fire of u'. shu,,. ­,t be •,­J:txled IIV . rp,al,fie fi,,exio;ol NO",04", I,, "'IplinI 1'u­oo­W.­urkifituI or t1i", "ne ", gxoh rI, dralb, "'Inus rllttlYv. .,,it property ate ra;,,kbb,-rA tuneege (000151.1 Owner's Manual for 60 Hz Air -Cooled Generators N 71A..' , Risl, of fire Allow fuel spills to completely dry before starting engine. Callure, to do so will result in death or serious injury. (0001 74) Risk of Fire. Hot surfaces could ignite combustibles. resulting in fire Fire could result in depth or serious injury (000110) Battery Hazards Lm=j Electrocution. Do not wear jewelry while working on this equipment. Doing so will result in death or senses injury h000188d, Erpl.—ri Do 1,A dsp­ 'd batteries rn . 1- 11.uiis, tiflo blitA,i­ lfolv,�.Iraon� coria(A8 akin ir oy-, V,aIt, with Wak' :md ­0 'I't h­,cdi,:d,rtt­t 000162? )4 N�ING Explosion Batteries emit explosive gases whale uncatt,sl Keep fite and shore waV Won, cwt.cti o Q..r When working .41, batteries, raour. to do so ,,.rild to-ft,ri, death 0, s­­s injury ING1 Electrical shock Disconnect battery ground terminal before working on battery or battery wires. Failure to do so could result in death or serious injury. (000164) *"PNING jA o. burns sureties contain sulfunt; acid a,di call catce sfvere the -Cal it Wear prolectiVe rjear Men w.rk"is will, traft.res Fadwe to & 'o Word ,..oil n C.,glu or soa.­nKrry lowiHick of It— Or, nor span or ­rr ,.te batteries"..ne., c,,nt,­ -1.4- Wi,,,.h ­­j­e el-veNto —IrtA, skin eye, Ush .,un —ter and seek ...... poa,­rvd­� A i �V �NING Environmental Hazard Always recycle batterslsatan official recycling center in accordance Witt) all local laws and regulations Folivre to do so could result iii environments! damage, death. or serious miury. (00022B) Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection site or recycling facility to obtain information on local recycling pro - Owner's Manual for 60 Hz Air -Cooled Generators Brooke & Paul Grizzalfri 3052 High Cliff %Sftryr0VkyMjjdn 76051 cesses. For more information on battery recycling, visit the Battery Council Interna- tional website at: britpM1bafterycounckorg. General information Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Section 2: General Information zdmm�� Figure 2- 1. 10 kW —Components and Control Locations A Lock with cover G Status LED indicators N Fuel regulator B Main line circuit breaker H Airbox with air cleaner 0 Fuel inlet (generator disconnect) 0 Control panel J Oil filter P Wi-Fi module D Battery compartment K Oil drain hose Q Data decal location (battery not supplied) E Exhaust enclosure L Composite base R Auxiliary shutdown switch F Oil fill cap/dipstick M Sediment trap 5 Owners Manual for 60 Hz Air -Cooled Generators Brooke & Paul Grizzaffi 3052 High 76051 Figure 2-2.14 kW-18kW—Components and Control Locations A Lock with cover B Main line circuit breaker (generator disconnect) C Airbox with air cleaner D Control panel E Battery compartment (battery not supplied) F Exhaust enclosure G Status LED indicators N Fuel regulator H Oil drain hose 0 Fuel inlet J Oil fill cap/dipstick P Wi-Fi module K Oil filter 0 Data decal location L Composite base R Auxiliary shutdown switch M Sediment trap S Auxiliary shutdown switch Owner's Manual for 60 Hz Air -Cooled Generators 6 Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Figure 2-3. 20 kW-26 kW —Components and Control Locations A Lock with cover H Oil drain hose B Main fine circuit breaker J Oil fill cap (generator disconnect) C Airbox with air cleaner K Oil filter D Control panel L Composite base E Battery compartment M Oil dipstick (battery not supplied) F Exhaust enclosure N Sediment trap G Status LED indicators 0 Fuel regulator P Fuel inlet Q Wi-Fi module R Data decal location S Auxiliary shutdown switch T Auxiliary shutdown switch 7 Owners Manuel for 60 Hz Air -Cooled Generators Brooke & Paul Grizzaffi 3052 High Chl(44WMrftf0r*%tW 76051 Data Decals Two decals on the generator provide information about the unit itself and required fuel inlet pres- sure for correct operation, GENERAC We Owner's Manual for 60 Hz Air -Cooled Generators Model Data Decal Includes important information about the unit including: • model number serial number production date voltage frequency • amps country of origin rated ambient temperature The model data decal also displays certification symbols by Under- writer's Laboratory (UL) and the Southwest Research Institute (SwRl), Fuel Inlet Pressure Displays unit serial number, along with minimum and maximum inlet pressures for natural gas (NG) and liquid propane (LP) supply. Space is provided for installer to enter maximum flow rates based on installed pipe sizes and lengths. General information Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Specifications Generator Model 10 kW I 14 kW 1 18 kW ( 20 kW 1 22 kW 24 kW 1 26 kW Rated voltage 240 Rated maximum load cur- rent (amps) at rated volt- 41.7 58.3 75,0 83.3 91-7 100-0 108,3 age with LP' Main line circuit breaker (generator disconnect) 45 amp 60 amp 80 amp 90 amp 100 amp 110amp Phase I Rated AC frequency 60 Hz Battery requirement OH3421S (field supplied) Enclosure Aluminum Weight fib I kg) 338/153 38511754201191t4361198 445/202 455,1206 5181235 (without battery) Normal operating range This unit is tested in accordance to UL 2200 standards with an operating temperature of -20 'F (-29 'C) to 122 'F (50 ` C), For areas where tempera- tures fall below 32 'F (0 'C), a cold weather kit is recommended. When oper- ated above 77 'F (25 'C), there may be a decrease in engine power, See Engine These generators are rated in accordance with UL 2200, Safety Standard for Stationary Engine Genera- tor Assemblies, and CSA-C22.2 No. 100-04 Standard for Motors and Generators. * NG ratings will depend on specific fuel joules/BTU content. Typical derates are between 10-20% off the LIP gas rating. Engine Model 10 kW 14/18 kW 20-26 kW Engine type G-ForcelY 400 Series G-Force Im 800 Series G-Force 11 1000 Series Number of cylinders 1 2 2 Displacement 460 cc 816 cc 999 cc Cylinder block Aluminum with cast iron sleeve Recommended spark plug 0G0767B 0G0767A Spark plug gap 0,020 in (0-508 mm) 0.040 in (1.02 mm) Hydraulic lifters No Yes No Valve clearance 0.002-0,004 in NIA 0-002-0,004 in (0.05-01 mm) 1 (0,05-0A mm) Starter 12 VDC Oil capacity including filter Approx. 1.1 qt (1.03 Q Approx. 2-2 qt (21 L) I Approx. 1,9 qt (I .8 Q Recommended oil filter 070185ES Recommended air filter OE9371AS OJ8478S Engine power is subject to and limited by such factors as fuel BTUjoules. ambient temperature, and alti- tude. Engine power decreases approximately 3.5% for each 1,000 ft (304.8 nu above sea level, and also will decrease approximately I % for each 10 'F (6 - C) above 60 'F (15 'C) ambient temperature. A detailed specification sheet for a particular generator is available from a local IASD. 9 Owners Manual for 60 Hz Air -Cooled Generators Protection Systems The generator may need to run for long peri- ods of time with no operator present to moni- tor engine or generator conditions. The generator is equipped with protection sys- tems to automatically shut down the unit to protect against potentially damaging condi- tions. Some of these systems include: Alarms: • High Temperature - Underspeed • Low Oil Pressure - RPM Sensor • Overcrank Loss • Overspeed - Controller Fault • Overvoltage - Wiring Error • Undervoltage - Stepper • Overload Overcurrent Warnings: • Charger Warning • Exercise Set • Charger Missing Error AC • USB Warning • Low Battery • Download • Battery Problem Failure The control panel contains a display alerting the operator when a fault condition occurs. The above list is not all-inclusive. See Opera- tion for more information about alarms and control panel operation. NOTE: A warning indicates a condition on the generator which should be addressed, but will not shut down generator. An alarm shuts down the generator to protect system from any damage. In event of an alarm, an owner can clear the alarm and restart generator prior to contacting an IASD, Contact an IASD if the intermittent issue occurs again. The United States Environmental Protection Agency (US EPA) (and California Air Resources Board (GARB), for engines/equip- ment certified to California standards) requires this engine/equipment to comply with exhaust and evaporative emissions standards. Locate the emissions compliance decal on the engine to determine applicable standards. See the included emissions war- ranty for emissions warranty information. Fol- low the maintenance specifications in this manual to ensure the engine complies with applicable emissions standards for the dura- tion of the product's life. This generator is certified to operate on liquid propane vapor fuel or pipeline natural gas. Brooke & Paul Grizzaffi 3052 High 76051 The Emission Control System code is EM (Engine Modification). The Emission Control System on this generator consists of the fol- lowing! System Components Air induction Intake manifold Air cleaner Fuel metering Carburetor and mixer assembly - Fuel regulator Ignition Spark plug Ignition module Exhaust Exhaust manifold Muffler NOTE: Under U.S. EPA regulations, a mixer adjustment kit may be required when operating over 2,000 it (609,6 hill above sea level. Contact an IASD for high altitude* adjustment information. 'High altitude is any elevation over 2.000 ft (609.6 m). Fuel Requirements Explosion and Fire. Fur,1 and vanors arp. -trianely f,irnmahte an,. rrxpklwyl Add fuel in a vvelt -otoatea area Kow, file and spark ..ay. Failure to do So will ni in death or serious injury. (000105) The engine has been fitted with a dual fuel carburetion system. The unit will run on NG or LP gas (vapor), but has been factory -con- figured to run on NG. The fuel system will be configured for the available fuel source during installation. Recommended fuels should have a BTU con- tent of at least 1,000 BTUs per W (37.26 megajoules per m3) for natural gas, or at least 2,500 BTUs per ft3 (93.15 megajoules per m3) for LP gas. NOTE: If converting to LP gas from NG, a minimum LP tank size of 250 gal (946 Q is recommended. See installation manual for complete procedures and details. Battery Requirements 12 volts, Group 26R Wet Cell 540CCA (Part number OH3421S) minimum or Group 35 AGM 650CCA minimum Owner's Manual for 60 Hz Air -Cooled Generators 10 Battery Charger The battery charger is integrated into the control panel module in all models. It oper- ates as a smart charger, verifying output charging levels are safe and continuously optimized to promote maximum battery life. A kit is provided to install a fuse in transfer switch for Tl battery charger connection. Fol- low installation instructions provided with kit. NOTE: Do not use external battery chargers. Replacement Parts Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Engine Oil Requirements See Engine Oil Requirements for correct oil viscosity. Activating the Generator Generator should be activated upon initial startup. See installation manual for complete instructions. Wi-Fi Module Generator is equipped with a Wi-Fi module. SeeWi-Fi module owner's manual for further information. Description 10 kW 1 14 kW 1 18 kW 20 kW 1 22 kW 1 24 kW 1 26 kW 26R Exide battery OH3421 S Spark plug 0G07678 0G0767A Oil filter 070185ES Air filter OE9371AI OJ8478 Control panel fuse OD7178T Transfer switch See transfer switch manual for part number fuses Accessories NOTE: Performance enhancing accessories are available for air-cooled generators. Contact an IASD or visit www.generac.com for additional information on replacement parts, accessories, and extended warranties. See also http..lAvww.orderbee.comlgeneraclair-cooled-homestandby- generatorsl. Accessory Description Cold Weather Accessories* • Battery Pad Warmer , Recommended in areas where temperatures fall below 0 'F (-18 `C). (Not necessary for use with AGM -style batteries) • Oil Warmer . Recommended in areas where temperatures fall below 0 'F (-18 °C), • Breather Warmer . Recommended in areas where heavy icing occurs. each sold separately Scheduled Maintenance Includes all items necessary to perform complete routine mainte- Kit nance on the generator along with oil recommendations (oil not included), Fascia Base Wrap The fascia base wrap snaps together around the bottom of the new air-cooled generators. This offers a sleek, contoured appearance as well as protection from rodents and insects by covering the lifting holes located in the base. Requires use of the mounting pad shipped with the generator, 11 Owners Manual for 60 Hz Air -Cooled Generators Brooke & Paul Grizzaffi 3052 High 76051 Accessory Description Mobile Link,"' Cellular The Mobile Link family of Cellular Accessories allow users to monitor Accessories generator status from anywhere in the world, using a smartphone. tablet, or PC. Easily access information such as the current operating status and maintenance alerts. Users can connect an account with an authorized service dealer for fast, friendly. and proactive service. With Mobile Link, users are taken care of before the next power outage. Touch -Up Paint Kit If the generator enclosure is scratched or damaged. it is important to touch-up the paint to protect from future corrosion. The touch-up paint kit includes the necessary paint to correctly maintain or touch-up a generator enclosure. Extended Warranty Extend generator warranty coverage by purchasing extended war - Coverage ranty coverage. Covers both parts and labor. Extended coverage can be purchased within 12 months of the end -user's purchase date. This extended coverage is applicable to registered units and end -user proof of purchase must be available upon request. Available for Generac' and Guardian"' products, Not available for Corepower", PowerPact", and EcoGen", products or all international purchases. LTE LP Fuel Level The LTE enabled LP fuel level monitor provides constant monitoring Monitor of a connected LP fuel tank. Monitoring the LP tank's fuel level is an important step in verifying the generator is ready to run during an unexpected power failure. Status alerts are available through a free application to notify users when the LP tank needs a refill, Base Plug Kit Base plugs snap into the lifting holes on the base of air-cooled home standby generators. This offers a sleek, contoured appearance, as well as offers protection from rodents and insects by covering the lift- ing holes located in the base. Base plug kit contains four base plugs, sufficient for use on a single air-cooled home standby generator, Smart Management Smart Management Modules (SMM's) are used to optimize the per - Module formance of a standby generator. They manage large electrical loads (50 and 100 amps) upon startup and shed them to aid in recovery when overloaded. In many cases, using SMM's can reduce the overall size and cost of the system, High Altitude Kit A high altitude kit may be required when operating over 2,000 it (610 m) above sea level per U.S. EPA regulations. Operating the engine with the incorrect engine configuration at a given altitude may increase emissions and decrease fuel efficiency and performance. Owner's Manual for 60 Hz Air -Cooled Generators Operation I 0t 0 �*_ = Site Prep Verification Automatic start-up. Disconnect utility power and renrer unit inoperable before working on unit. Failure to do so will result io death or senous injury (0001911 Generator must be installed to allow unim- peded airflow into and out of generator. Mechanical and gravity outdoor air intake openings for air distribution and supply sys- tems must be located not less than 10 ft (3.05 m) horizontally from generator enclo- sure. See Section 401A in the ICC Mechani- cal Code for additional information. Verify all shrubs or tall grasses within 3 ft (0,91 m) of intake and discharge louvers on the sides of the enclosure have been removed. Install generator on high ground where water levels will not rise and endanger it. This unit must not operate in or be sub- jected to standing water. Verify all potential water sources such as water sprinklers, roof run-off, rain gutter downspouts, and sump pump discharges are directed away from unit. Enclosure lid is locked prior to shipment. A set of keys is attached to cardboard on top of generator. An additional set of keys is attached to pallet bracket on the front intake end of generator. NOTE. Keys provided with this unit are intended for service personnel use only. Opening the Lid 1. Use keys to open generator lid, 2. See Figure 3-1. Two locks (A) secure lid; one on each side. Open protective rubber cap to access keyhole. <-� OA -60 A Figure 3-1. Opening the Lid Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 3. Press down on lid above side lock, and unlock latch to correctly open lid, 4. Repeat for other side. Lid may appear stuck if pressure is not applied from the top. NOTE: Always verify side locks are unlocked before attempting to lift lid, Front Access Panel Removal See Figure 3-2. Remove front access panel (A) by lifting straight up and out once lid is open. Figure 3-2. Remove Front Access Panel NOTE: Always lift front access panel straight up before pulling away from enclosure (B and C). Do not pull panel away from the enclosure before lifting up (D). 13 Owners Manuel for 60 Hz Air -Cooled Generators Intake Side Panel Removal See Figure 3-3. Intake side panel (A) must be removed to access battery compartment, fuel regulator, and sediment trap. 1. Raise lid and remove front panel. 2. Use a hex key to remove two mounting screws (B) and L-bracket screw (C). 3. Lift intake panel up and away from genera- tor. NOTE: Always lift intake side panel straight up before pulling away from enclosure. Do not pull panel away from enclosure before lifting up (D)_ MIA Figure 3-3. Intake Side Panel Removal Main Line Circuit Breaker (Generator Disconnect) See Figure 3-4. This is a 2-pole main line cir- cuit breaker (MLCB) (generator disconnect) (A) rated according to relevant specifications. The generator MLCB (generator disconnect) can be locked in OFF (OPEN) for security. Use an appropriately -sized padlock (not included) with a shackle long enough to pass through both lock tabs (8). Brooke & Paul Grizzaffi 3052 High Cliff Drive Gr"MIM 76051 Figure 3-4. Main Line Circuit Breaker (MLCB) NOTE: DO NOT leave generator MLCB (generator disconnect) locked in OFF (OPEN) during normal generator operation. Leaving generator MLCB (generator disconnect) in OFF (OPEN) will prevent generator from powering structure during a power outage when placed in AUTO mode. LED Indicator Lights See Figure 3-5. Three LEDs are visible behind a translucent tens on the generator side panel, These LEDs indicate generator operating status. Figure 3-5. LED Indicator Lights Green LED "Ready" light (A) illuminates when utility is present and control panel is in AUTO. LED flashes when automatic transfer switch converts to generator power during a utility power outage. • Red LED "Alarm" light (B) illuminates when generator is OFF or a fault is detected, Con- tact an IASD. • Yellow LED "Non -Critical Alert" light (C) illu- minates when maintenance is required. NOTE: Yellow LED may be illuminated at the same time as either the red or green LED, Owner's Manual for 60 Hz Air -Cooled Generators 14 Operation Auxiliary Shutdown Switch 1ACAUTICIN,� Equipment Damage The auxiliary shutdown switch is not to be used to power down the unit under normal operating ctwumstances. Doing so will result m equipment damage. (000399) All generators are equipped with an external means of shutting down the generator which complies with the latest NEC code require- ment. Primary generator shutdown sequence is described in Shutting Generator Down While Under Load or During a Utility Outage, See Figure 3-6. An auxiliary shutdown switch (A) is located on the exterior of the generator back panel. This auxiliary shutdown switch shuts down generator and disables restarts. o A Figure 3-6. External Auxiliary Shutdown Switch (all models) NOTE. Whenever possible, perform primary shutdown procedure before disabling generator with auxiliary shutdown switch. See Figure 3-7. 14-26 kW generators also have an auxiliary shutdown switch (A) located inside generator. Figure 3-7, Internal Auxiliary Shutdown Switch (14-26kM NOTE, Generator will not start if either switch is OPEN (0), Controller displays an "Auxiliary Shutdown' alarm, and red LED "Alarm" light illuminates. To clear this condition, set switch or switches to CLOSED (1). Clear alarm by pressing OFF button, and then ENTER. The generator can then be placed in AUTO or MANUAL, Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Control Panel Interface See Figure 3-8, The control panel interface (A) is located under the enclosure fid- Verify both left and right side locks are unlocked before attempting to lift lid of enclosure. Open lid as directed in Opening the Lid. Figure 3-8. Generator Control Panel The 7.5A fuse is located beneath rubber cover (B) to the right of the control panel. Verify both left and right side locks are securely out of the way before closing unit. All appropriate panels must be in place during any operation of the generator. This includes operation by a servicing technician while conducting troubleshooting pro- cedures. Using the AUTOIOFF/MANUAL Buttons Button Description of Operation AUTO Activates fully automatic system operation. Allows unit to automati- cally start and exercise generator according to exercise timer (see Setting the Exercise Timer). Green LED flashes when auto- matic transfer switch converts to generator power during a utility power outage. OFF Shuts down engine and prevents automatic operation of unit. MANUAL Cranks and starts generator. Transfer to stand-by power will not occur unless there is a utility fail- ure, Blue LED flashes when automatic transfer switch converts to gener- ator power during a utility power outage, NOTE: Damage caused by mis-wiring of interconnect wires is not warrantable. 15 Owners Manuel for 60 Hz Air -Cooled Generators Brooke & Paul Grizzaffi 3052 High Cliff Drive Gr"MIM 76051 Operating Modes Interface Menu Displa)E Mode Description LCD Panel MANUAL - Will not transfer to standby if utility is present. . Transfers to standby if utility drops below 65% of nominal for five consecutive seconds (dealer programmable) after warm-up. • Transfers back when utility returns for 15 consecutive seconds (dealer program- mable). Engine continues to run until removed from MANUAL. AUTO - Starts and runs if utility drops for five consecutive seconds (dealer program- mable). • Starts an engine warm-up timer (duration varies when Cold Smart Start is enabled), —Will not transfer if utility subsequently returns. —Transfers to standby if util- ity is not present, • Transfers to utility once util- ity returns (above 80% of nominal) for 15 consecutive seconds (dealer program- mable). • Will not transfer to utility unless utility returns. Unit will shut down if OFF button is pressed or a shutdown alarm is present. • Unit will shutdown after one minute cool -down time when utility power returns. EXERCISE Will not exercise if unit is already running in either AUTO or MANUAL. • During exercise, controller will only transfer if utility drops during exercise for five seconds (dealer pro- grammable), and will switch to AUTO. Feature Description HOME Default page displayed if no but - page tons are pressed for 60 sec- onds. Normally shows current status message, and current date and time. Highest priority active alarm1waming is auto- matically posted on this page. as well as flashing the backlight when such a condition is detected. In the case of multiple alarms/warnings, only first mes- sage is displayed. Press OFF button and then ENTER button to clear an alarm or warning, When "Hours of Protection" is displayed, this represents total time generator has been moni- toring utility supply and ready to provide backup power if needed. Display Normally off. The backlight will Backlight automatically illuminate and remain on for 30 seconds if operator presses any button. MAIN Allows operator to navigate to MENU all other pages or sub -menus by page using arrow keys and ENTER button. Page can be accessed at any time with several presses of the dedicated ESCAPE but- ton. Each press of the ESCAPE button takes operator to previ- ous menu until MAIN MENU dis- plays. This page contains information for History', Status: Edit: and Debug. Owner's Manual for 60 Hz Air -Cooled Generators 16 Operation Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Menu System Navigation Press ESCAPE button from any page to access the MENU, if needed, press ES APE button several times to reach the MENU page. Navigate to the desired menu by using the 'I-11 buttons. Press ENTER button when desired menu is displayed and flashing, I 0 0 t f, t < t CL z W z Y z n 0 0 Uj Figure 3-9. Navigation Menu 17 Owners Manuel for 60 Hz Air -Cooled Generators OL99900 ........................ 77- ........... Operation Setting the Exercise Timer This generator is equipped with a configu- rable exercise timer. Configuration can be performed directly at the control panel or though the Mobile Link", application, There are two settings for the exercise timer: Day/Time: Generator will start and exercise for period defined, on day of week and at time of day specified. During this exercise period, unit runs for approximately five min- utes and then shuts down. Exercise frequency., Exercise frequency can be set to Weekly. Biweekly, or Monthly, If Monthly is selected, day of month must be selected from 1-28. Generator will exercise on that day each month. Transfer of loads to generator output does not occur during exer- cise cycle unless utility power is lost. NOTE: If Wi-R is enabled, exercise timer will automatically adjust for Daylight Saving Time. NOTE: The exercise feature will operate only when generator is in AUTO, and will not work unless this procedure is performed, If Wi-Fi is NOT enabled, current date/time will need to be reset every time the 12 volt battery is disconnected and then reconnected, and/or when the fuse is removed LowSpeed Exercise (Quiet-TestTm) Pro- file: Unit will run at operating speed for approximately five seconds, then drop speed to prepare for Quiet -Test. Speed will drop to predetermined Quiet -Test speed after approximately 40 seconds and continue to run until Quiet -Test is complete, a total of five minutes. Table 3-1 details exercise information and programming options for all home standby generators, NOTE. If Quiet -Test is disabled. generator will exercise at the rated rpm. Table 3-1. Generator Exercise Characteristics Generator Size 10-26 kW Exercise Frequency WeeklylBi-Weekly/ Options Monthly Exercise Time Length 6 minutes Battery Charger IMPORTANT NOTE: Contact an JASD if controller screen displays "CHARGER MISSING AC." NOTE: Battery charger is integrated into the control module in all models. Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 The battery charger operates as a smart charger which verifies; • output is continually optimized to promote maximum battery life. * charging levels are safe, NOTE: A warning is displayed on LCD when battery needs service. NOTE: Do not use external battery chargers Manual Transfer Operation Cicctrocutlori Do not manually transfer uodet load Disc . .... -t o Aoafa, svolvh fa-, all p..el -m- om, to —o-1 transfer P.1lum 1. do 1. MH resu ll,o ,loath or i,,jwy, 0 1 £qwla',om da;,ta'?e (000132) Prior to automatic operation, manually exer- cise transfer switch to verify there is no inter- ference with correct operation of the mechanism. Manual operation of transfer switch is required if electronic operation should fail. Transfer to Generator Power Source Proceed as follows to transfer to generator power: t Verify generator is in OFF mode. 2. Set generator MLCB (generator discon- nect) to OFF (OPEN). 3. Turn off utility power supply to transfer switch using means provided (such as a utility MLCB). 4. See Figure 3-11. Use manual transfer han- dle (A) inside transfer switch to move main contacts to STANDBY (loads connected to standby power source). 0 Cu Figure 3-11, Typical Manual Transfer Switch Operation 19 Owners Manual for 60 Hz Air -Cooled Generators 5. Press MANUAL button on control panel to crank and start engine, 6, Allow engine to stabilize and warm up for a few minutes. 7. Set generator MLCB (generator discon- nect) to ON (CLOSED), Standby power source now powers loads. Transfer to Utility Power Source Shut down generator and transfer to utility source after utility power has been restored. Proceed as follows to manually transfer to utility power and shut down generator: 1. Set generator MLCB (generator discon- nect) to OFF (OPEN), 2. Run engine for one minute at no-load to stabilize internal temperature, 3. Press OFF button on control panel. Engine will shut down, 4. Verify utility power supply to transfer switch is turned off. 5. Set main contacts to UTILITY (loads con- nected to utility power source) using man- ual transfer handle inside transfer switch. 6. Turn on utility power supply to transfer switch using means provided (such as a utility MLCB), 7. Press AUTO button on control panel. Set generator MLCB (generator discon- nect) to ON (CLOSED), 9. Close and lock lid, Automatic Transfer Operation Proceed as follows to select automatic oper- ation: 1. Verify transfer switch main contacts are set to UTILITY (loads connected to utility power source). 2. Verify normal utility power source voltage is available to loads connected to transfer switch, 3. Press AUTO button on control panel. 4. Set generator MLCB (generator discon- nect) to ON (CLOSED). Generator will start automatically when utility source voltage drops below a preset level. Loads are transferred to standby power source after unit starts. Automatic Sequence of Operation Utility Failure If generator is set to AUTO when utility fails (below 65% of nominal), a five second Brooke & Paul Grizzaffi 3052 High Cliff Drive Gr"MIM 76051 (dealer programmable) line interrupt delay time is started. The engine cranks and starts if utility power is not available when timer expires. An engine warm-up timer will be initi- ated once engine is started. Timer duration varies depending on whether or not Cold Smart Start is enabled. The controller will transfer load to generator when warm-up time expires. If utility power is restored (above 80% nominal) at any time from initia- tion of engine start until generator is ready to accept load (warm-up time has not elapsed), the controller completes start cycle and runs generator through its normal cool down cycle. However, load will remain on utility source. Cranking The system will control the cyclic cranking as follows: • 110 kW Unit: five cranking cycles as follows: 15 seconds cranking, seven seconds rest- ing, followed by four additional cycles of seven seconds cranking followed by seven seconds resting. 14-26 kW Units: five cranking cycles as fol- lows: 16 seconds cranking, seven seconds resting, 16 seconds cranking, seven sec- onds resting, followed by three additional cycles of seven seconds cranking followed by seven seconds resting. NOTE: An alarm will be triggered if generator does not start after these five attempts. Cold Smart Start is factory -enabled, but can be disabled in the EDIT menu, Generator will monitor ambient temperature when Cold Smart Start is enabled. The warm-up delay will be adjusted based on prevailing condi- tions, See Table 3-2. If ambient temperature is below a fixed temperature (based on model) upon startup in AUTO, generator will warm up for 30 seconds. This allows engine to warm before a load is applied. The generator will startup with normal warm-up delay of five seconds if ambient temperature is at or above the fixed temperature. Table 3-2. Cold Smart Start Set Points Generator size � 10-20 kW 22-26 kW Fired 50 'F 20 "F temperature (10 -C) (-7 "C) A check for correct output voltage buildup will be performed when generator engine is started. Owner's Manual for 60 Hz Air -Cooled Generators 20 Operation Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Cleaning Cycle 5. Set generator MLCB (generator discon- If some condition impedes normal voltage nect) to ON (CLOSED), creation, such as frost crystals or dustidirt B. Set utility MLCB to ON (CLOSED). preventing a good electrical connection, start The system now operates in automatic sequence will be interrupted so a cleaning mode. cycle of the internal electrical connections can be attempted. Cleaning cycle is an extended warm up period which lasts for several minutes while normal generator voltage output is deter- mined to be low. During this cycle, generator controller will display "Warming Up" on the display screen. The generator controller display will show "Under Voltage" if cleaning cycle fails to clear the obstruction. After several minutes, alarm message can be cleared, and the generator restarted, If the problem persists, make no further attempts to start. Contact an IASD, Load Transfer The transfer of load when generator is run- ning is dependent upon operating mode. Shutting Generator Down While Under Load or During a Utility Outage Automatic start-up Disconnect utility power and render unit inoperable before working on unit. Failure to do so will result in death or serious Injury, i000191) IMPORTANT NOTE. To avoid equipment damage, follow these steps, in order, during utility outages. Shutdowns may be required during utility outages to perform routine maintenance or to conserve fuel. To turn generator OFF: 1. Set utility MLCB to OFF (OPEN), 1 Set generator MLCB (generator discon- nect) to OFF (OPEN). 3. Allow generator to run for cool -down for approximately one minute. 4, Set generator to OFF at the controller. 5. Remove 7,5A fuse from controller. To turn generator back ON: 9. Install 7,5A fuse in controller. 1 Verify generator MLCB (generator discon- nect) is OFF (OPEN), 3. Set generator to AUTO mode at the con- troller. 4. Generator will start and run. Allow genera- tor to run and warm up for a few minutes, 21 Owners Manuel for 60 Hz Air -Cooled Generators Maintenance Regular maintenance will improve perfor- mance and extend engine/equipment life, Generac Power Systems, Inc. recommends that all maintenance work be performed by an Independent Authorized Service Dealer (IASD). Regular maintenance, replacement, or repair of the emissions control devices and systems may be performed by any repair shop or person of the owner's choosing. To obtain emissions control warranty service free of charge, the work must be performed by an IASD. See the emissions warranty. Preparing for Maintenance E`1.71t�yyl Automatic start-up Disconnect utility power and render unit inoperable before working on unit, Failure to do so will result in death or serious injury. (000191) WARNING1 Eq,tip,niott damage Only q-tifed —sire per onel may install, operate and maintain this ralup.m.ct I'Mule to foil— pinpin iositolMice Foqo!o,;oer1s ­10. resit in Beath serious injury, anti equipment or property dannigo ((P001132,,ul Proceed as follows to prepare unit for main- tenance: t Set utility MLCE; to OFF (OPEN), 2. Lift lid and set generator MLCB (generator disconnect) to OFF (OPEN), 3. If running during a utility outage, allow generator to run and cool down for one minute with no load, 4. Press OFF button on controller. 5. Remove 7.5A fuse from control panel, 6. Remove front panel and intake side panel. Brooke & Paul Grizzaffi 3052 High Cliff Drive t ri 76051 Performing Scheduled Maintenance It is important to perform maintenance as specified in the Service Schedule for correct generator operation, Engine oil and oil filter must be changed, and valve clearance adjusted (where applicable, see Engine) after first 25 hours of operation. Emissions -critical maintenance must be per- formed as scheduled in order for emissions warranty to be valid. Emissions -critical main- tenance consists of servicing the air filter and spark plug(s) in accordance with Service Schedule. Controller will prompt for Schedule A or Schedule B maintenance to be performed, Schedule A maintenance consists of oil. oil filter, and battery check. Schedule B mainte- nance includes oil, oil filter, battery check, air cleaner, spark plug(s), and valve clearance (where applicable, see Engine). Since most maintenance alerts occur at the same time (most have two year intervals). only one will appear on control panel display at a time. Once first alert is cleared, the next active alert will be displayed. Owner's Manual for 60 Hz Air -Cooled Generators 22 Maintenance Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Service Schedule I Daily If Running Schedule A Schedule B Service Continuously or Every Every Two Every Four Before Each Use Year Years or Years 200Hours or400Hours Inspect enclosure louvers for dirt and debris' • Inspect lines and connections for fuel or • oil leaks Check engine oil level • Inspect for water intrusion Perform fuel system leak test • Check battery condition • Replace engine oil and oil filter f Replace engine air filter Replace spark plug(s) • Inspect/adjust valve clearance (where applicable) T inspecticiean sediment trap See local codes and guidelines. Contact the nearest IASD for assistance if necessary. ' Remove any shrubs or tall grasses which have grown within 3 it (0.91 m) of intake and discharge lou- vers on enclosure sides. Clean any debris (dirt, grass clippings. etc,) which may have accumulated inside enclosure. " Verify all sources of potential water intrusion such as water sprinklers, roof run-off, rain gutter down- spouts, and sump pump discharges are directed away from generator enclosure t Change engine oil and filter after first 25 hours of operation. In cold weather conditions (ambient below 40 T [4A 'Cj), or if unit is operated continuously in hot weather conditions (ambient above 85 "F [29.4 "Cl), change engine oil and filter every year or 100 hours of operation. t Inspectladjust valve clearance after first 25 hours of operation. (Excludes units with hydraulic lifters. See Engine.) NOTE: Contact an IASD or visit wenwgenerarc,com for additional information on replacement parts. MaintenanceLog Battery Inspection and Charge Check Dates Performed: Cliff, Oil Filter, Air Filter, and Spark Plug Replacement Dates Performed: 23 Owner's Manual for 60 Hz Air -Cooled Generators Brooke & Paul Grizzaffi 3052 High Cliff Drive (Mopinkiiirrark)c 76051 Valve Adjustment NOTE: Not required on 14 or 18 kW units with 816cc engines, Dates Performed: zm= • • *WARNING Rear of burns. Allow engine to cool before draining oil or coolant. Failure to do so could result in death or sonous injury. logo 139) *"I,Nq Skin irritation. Avoid prolonged or repeated conla"t with used motor o�S Used motor oil has been shown to cause skin cancer in laboratory animals, Thoroughly wash ,xposed areas with soap and writer (000210) 1,ACAUTION! Engine damage Verify proper type and quantity of engine oil prior to starting engine. Failure to do so could result in engine damage. (0001 3;) IMPORTANT NOTE: Verify oil level daily when power outages necessitate running generator for extended periods. Generator will shut down if oil level is low. Proceed as follows to check engine oil level: 1. Set utility MLCB to OFF (OPEN). 2. Set generator MLCB (generator discon- nect) to OFF (OPEN), 3. Allow generator to run for a cool -down period of approximately one minute, if generator was running during an outage, 4. Press OFF button to turn generator off. Wait five minutes. 5. See Figure 2-1, Figure 2-2, or Figure 2-3. Remove oil dipstick and wipe it dry with a clean cloth. 6. Completely insert oil dipstick into oil dip- stick tube and remove. 7. Observe oil level. Oil level should be at FULL mark on oil dipstick. 8. If necessary. remove oil fill cap and add recommended oil to engine (with oil dip- stick removed) until oil level reaches FULL mark. Insert oil dipstick and install fill cap, See Engine Oil Requirements. To restart generator 1, Press AUTO button on control panel. 2. Allow generator to start and warm up for a few minutes. 3. Set generator MLCB (generator discon- nect) to ON (CLOSED). The system is now operating in AUTO. The utility MLCB can be turned ON (CLOSED). Engine Oil Requirements Engine damage, Verify proper type and quantity of engine orl prior to starting engine. Failure to do so could result in engine damage. (000135) Engine oil should be serviced in accordance with the recommendations of this manual to maintain product warranty, Generac mainte- nance kits consisting of engine oil, oil filter, air filter, spark plug(s), a shop towel, and a funnel are available through an IASD. All Generac oil kits meet minimum American Petroleum Institute (API) Service Class SJ, SL, or better. Do not use special additives. After the 25 hour break-in period (and at every interval there -after), it is recommended to use Generac's proprietary 5W-20 gaseous engine oil (GEO) for continuous use. It is specifically formulated for use in gaseous powered Generac generators. Changing the Oil and Oil Filter Proceed as follows to change oil and oil filter 1. Lift lid and press MANUAL button on con- trol panel to start engine, and run unit until it is thoroughly warmed up. Press OFF button on control panel to shut down engine, 2. See Figure 4-1, Figure 4-2, or Figure 4-3. Remove front panel when unit has cooled. Pull oil drain hose (A) free of retaining clip. Remove cap from oil drain hose and place free end into a suitable container. Drain oil. Owner's Manual for 60 Flz Air -Cooled Generators 24 Maintenance Figure 4-1, Oil Filter and Drain Location (10 kW) Figure 4-2. Oil Filter and Drain Location (14-18 kW) (B Figure 4-3. Oil Filter and Drain Location (20-26 kW9 3. Install cap on oil drain hose. Position and secure oil drain hose with the retaining clip. 4. Remove oil filter (8) by turning it counter- clockwise, 5. Apply a light coating of clean engine oil to gasket of new filter. 6. Screw new filter on by hand until gasket lightly contacts oil filter adapter. Tighten fil- ter an additional three-quarter to one full turn. 7. Fill engine with recommended oil. See Engine Oil Requirements. 8. Press MANUAL button on control panel to start engine. Run for one minute. and inspect for leaks. 9. Press OFF button on control panel to stop engine. Wait five minutes. Brooke& Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 10. Inspect oil level. Add oil as needed- DO NOT OVERFILL. 11. Insert oil dipstick and/or attach fill cap. 12.Press AUTO button on control panel to return unit to AUTO. 13. Close and lock lid, 14. Dispose of used oil and filter according to local, state, or national codes. Servicing the Air Cleaner &L [AWARidll+tqj Risk of fire. Never operate engine without the air cleaner installed. Operating engine without the air cleaner could result in death or serious injury, =0249) WNG j Explosion and fire Never clean air filler element with gasoline or low flash -point dotiingcnts Doing so could result in death, serious u)ury, or equipment damage, l0o4b8l)) Proceed as follows to service air cleaner 1. Lift lid and press OFF button on control panel to stop generator, 2. Remove front panel. 3. See Figure 4-4 or Figure 4-5, Remove cover clips (A) and air cleaner cover (B). Figure 4-4. Servicing Air Cleaner (10 kVV) OA Figure 4-5. Servicing Air Cleaner (14-26 kW) 4. Remove old air filter element (C) and dis- card. 5. Thoroughly clean air cleaner enclosure of any dust or debris. 25 Owner's Manual for 60 Hz Air -Cooled Generators 6. Install a new air filter element- 7. Install air cleaner cover and fasten cover clips. 8. (14-26 kW units only). Verify air inlet duct (D) is correctly connected to air cleaner cover. 9. Press AUTO button on control panel to return unit to AUTO. Spark Plug(s) Encino knock. Do not disconnect spark plug wires with engine running. Doing so Could result in death or serious intury (000140at Proceed as follows to inspect spark plug gap(s) and replace spark plug(s): 1. With generator OFF and engine cool, lift lid and remove front panel. Z Clean area around base of spark plug(s) to keep dirt and debris out of engine. NOTE: Clean and re -gap spark plug(s) in emergency situations only. Otherwise, replace spark plug(s). 3. Remove spark plug(s) and inspect spark plug gap(s) using a wire feeler gauge. Replace spark plug(s) if spark plug gap is out of specification. See Engine. NOTE: See Figure 4-6. New spark plug(s) should have spark plug gap checked prior to installation. I +, WI I Figure 4-6. Spark Plug Gap Measurement 4. Install spark plug(s), and tighten to 18.4 ft- Ins (25 Nrm, 5. Press AUTO button to return unit to AUTO mode. Brooke & Paul Grizzaffi 3052 High Cliff Drive (Molinikilliferk)c 76051 Valve Clearance Adjustment IMPORTANT NOTE: Contact an IASD for service assistance. Correct valve clear- ance is essential for prolonging the life of the engine. Excludes units equipped with hydraulic lifters, See Engine. IMPORTANT NOTE: Valve lash not required on 14 or 18 kW units with 816cc engine. See Engine. Inspect valve clearance after first 25 hours of operation, then after 400 hour intervals. Adjust if necessary. Checking Valve Clearance A WARNINGS Risk of Burn. Allow the engine to coot before performing the following procedure Failure to do so could resultrn senousquivr t000560) Accidental Start-up. Disconnect the negatrve battery cable. then the positive battery cable when working on unit Failure to do so could result in death or serious injury. (000130) *""q Accidental start-up. Disconnect spark plug wires when working on unit Failure to do so could result in death or serious injury. (000141) NOTE: Engine should be cool before checking valve clearance. Adjustment is not needed if valve clearance is within dimensions provided in Engine. Proceed as follows to check valve clearance, 1, Close fuel valve and disconnect battery to avoid accidental startup. 2. Remove spark plug wire(s), and position spark plug wire(s) away from spark plug(s). 3. Remove spark plug(s). 4. Remove the four screws attaching the valve cover. Remove and discard gasket, (Repeat for second cylinder, if equipped.) 5. Verify piston is at top dead center (TDC) of Its compression stroke (both valves closed). NOTE: To move piston to TDC, remove intake baffle at front of the engine to access the flywheel nut. Use a large socket and socket wrench to rotate flywheel nut clockwise, which will rotate the crankshaft. Watch piston through spark plug hole- Piston will move up and down. Piston is at TDC when at its highest point of travel, Owner's Manual for 60 Hz Air -Cooled Generators 26 Maintenance 6. See Figure 4-7 or Figure 4-8. Verify valve clearance between each rocker arm (A) and valve stem (B) with a feeler gauge. Figure 4-7. Valve Clearance Adjustment (10 kW) Figure 44 Valve Clearance Adjustment (20-26 kM 7. Install replacement valve cover gasket(s). 10 kW OK8946 14-18 kW 10000014927 20-26 kW E2979 8. Install valve cover(s). Tighten fasteners in a cross pattern, tightening to: 10 kW 80 in-lbs (9.0 Nm) 20-26 kW 160 in-lbs (6.8 Nm) Adjusting Valve Clearance ARNiN Risk of Be,n Allow the engine to cool before performing ffe following procedure. Failure to do so could result in serious injury, (000560) IMPORTANT NOTE: Valve lash not required on 14 or 18 kill units with 816cc engine. See Engine. See Figure 4-7 or Figure " Proceed as fol- lows to ad -just valve clearance: NOTE: Allow engine to coal before adjusting valve clearance, Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 1. Remove spark plug wire(s) and position spark plug wire(s) away from spark plug(s). 2. Remove spark plug(s), 3. Remove the four screws attaching valve cover. Remove and discard gasket. 4. Verify piston is at TDC of its compression stroke (both valves closed). S. Loosen rocker jam nut (C) using a 10 mm wrench (10 kW units) or 13 mm wrench (20-26 kW units), 6. Turn pivot ball stud (D) using a 14 mm wrench (10 kW units), or 10 torn hex key (20-26 kW units) while inspecting clear- ance between rocker arm (A) and valve stem (B) with a feeler gauge. Adjust clear- ance as per Engine. NOTE: Hold rocker jam nut in place as pivot ball stud is turned, 7. When valve clearance is correct, hold pivot ball stud in place with a wrench and tighten rocker arm jam nut. Tighten jam nut according to: 10 kW 53 in-lbs (6.0 Nm) 20 1174 in-lbs (19.68 Nm) 8. Inspect valve clearance to verify it did not change. 9. Install new valve cover gasket, 10. Install valve cover. Tighten fasteners in a cross pattern. Tighten to: 10 kW 80 in-lbs (9-0 Nnm 20-26 kW 60 in-lbs (6.8 Nail NOTE: Start all four screws before tightening. or it will not be possible to get all screws in place. Verify valve cover gasket is in place. 11. Install spark plug(s) and tighten to 18 ft-lbs (25 Nm). 12. Attach spark plug wire(s) to spark plug(s), 13.Repeat process for other cylinder if equipped. Battery Maintenance iA Electrocution Do not wear jewelry while working on this equipment Do3rigoowill result in death or serious injury (000188) 27 Owners Manual for 60 Hz Air -Cooled Generators 1AtNA:RN I N 0 EIqib,o,, on rxi diarin,,, of bol4critlS o a ro, rat'n., are 0.plosi­ Er"u'U"q. .11ton —, cifuse burns ;and nhod-,­ If .1-troyn, ­rt,cl, ski: ., eyes, a-11 rh "'Ic, 'rid ,nxik nlian!,Narc. I"'Amnl 'Ant.'Pon M0162} *"RNING FxiiJosmir Batteries e-t ..Idoswe gases while (hinging Keep firy, and spark away Va,ar protect,ve goat he,. wo-ng w4l� bartenns FailUiry to do so could result ;0 death or sertnus Injury. (000137rt7 AAIMR�NING Explosion Batteries card "plosive gases, t I Always disconnect negative battery cable first to avoid spark. Failure to do so could result in death or serious injury, (.00o238) Electrical shock. Disconnect battery ground terrninal before working on battery or cattery wires Failure to do so could result in death or serious sr3ury. (000164) 4WAWING ARW � "51, of burns Base'les to"an it'liaric acid odd ",a" cause 1-1111, ar-I.InUal bums Wear gon-fiv, gear .he, working with batt.,es Failure I. d. 5­rild c,suc —1-sh nr ­o.us injury r000138.7 AWA"ING! zi b, not until, n, ­,cwr baro­­ ­10- v.hith can -no. ,wa, c'd hPI-ta—, ffxWdolyr, '.M.ric 0c pr .1s, o1ol aftont robs 16 3. I A I LN �RNINO Environmental Hazard, Always recycle batteries at an official recycling center in accordance with all foord laws and regitlawfis Faitute to do so could esult in erf,worinnentat darnaga, death. or serious ;nl.ry (0002281 Always recycle batteries in accordance with local laws and regulations. Contact your local solid waste collection site or recycling facility to obtain information on local recycling pro- cesses. For more information on battery recycling, visit the Battery Council Interna- tional website at: http://batterycouncitorg. Strictly observe the following precautions when working on batteries: • Remove 7.5A fuse from generator control panel. • Disconnect battery charger as directed in Inspecting the Battery. • Use tools with insulated handles. • Wear rubber gloves and boots, • Do not place tools or metallic objects on top of battery. • Disconnect charging source prior to con- necting or disconnecting battery terminals. Brooke & Paul Grizzaffi 3052 High Cliff Drive tri 76051 • Wear full eye protection and protective cloth- ing. • If electrolyte contacts skin, wash it off imme- diately with water, • If electrolyte contacts eyes, flush thoroughly with water immediately and seek medical attention. • Wash down spilled electrolyte with an acid neutralizing agent. A common practice is to use a solution of 1 Ib (454 g) bicarbonate of soda to I gat (3.8 L) of water. Add bicarbon- ate of soda solution until evidence of reac- tion (foaming) has ceased. Flush resulting liquid with water and dry area completely. • DO NOT smoke near battery. • DO NOT cause flame or spark in battery area, • Discharge static electricity from the body before touching battery by first touching a grounded metal surface. Battery should be regularly inspected per Service Schedule. Contact an ASD for assis- tance if necessary. Inspecting the Battery Proceed as follows to inspect battery: 1. Press OFF button to shut down generator. then lift lid and remove front panel, 2. Remove 7.5A fuse from control panel. 3. Remove intake side panel. (See Intake Side Panel Removal.) 4. See Figure 4-9. Disconnect white battery charger cable. Figure 4-9. Disconnecting Battery Charger Cable 5. See Figure 4-10. Inspect battery posts and cables for tightness and corrosion. Tighten and clean as necessary, Owner's Manual for 60 Hz Air -Cooled Generators 28 Maintenance 4 Oki, Figure 4-10. Battery Cables 6. Unsealed batteries only, Completely dis- connect battery, removing negative battery cable first. Check battery fluid level and, if necessary. fill with distilled water only. DO NOT use tap water. Have an IASD or a qualified service technician verify state of charge and condition. 7. Connect positive battery cable, then nega- tive battery cable. 8. Connect battery charger cable. 9. Install intake side panel, and install 7.5 A fuse. 10. Press AUTO button on controller. 11. Install front panel and close generator [to. Cleaning the Sediment Trap The sediment trap removes contaminants (moisture and fine particles) from gaseous fuels before they enter the fuel regulator. Accumulated moisture and particles must be emptied from the sediment trap per local codes and guidelines. Proceed as follows to clean sediment trap: 1. Remove intake side panel. See Intake Side Panel Removal. 2. Turn generator fuel supply OFF. 1 See Figure 4-11. Unscrew and remove cap (A), Figure 4-11. Cleaning the Sediment Trap 4. Use a clean -out tool (not provided) to remove accumulated moisture and parti- cles from cap and body (B), 5. Wipe inside of each component with a clean, dry, lint -free cloth, Brooke & Paul Griziraffi 3052 High Cliff Drive Grapevine, TX 76051 6. Seal threads of cap with appropriate seat - trig compound. Install cap and hand - tighten, 7. Tighten cap with an appropriately sized pipe wrench. DO NOT overtighten. 8. Turn generator fuel supply ON. Inspect for leaks by spraying all connection points with a non -corrosive gas leak detection fluid- Solution should not be blown away or form bubbles, 9. Install intake side panel. 2-MOTMINTUTINATON, =V Proceed as follows to perform post mainte- nance checks: 1. Perform required maintenance proce- dure(s). 2. Install intake side panel and front panel if removed. (See Intake Side Panel Removal and Front Access Panel Removal.) 3. Install 7.5A fuse in control panel. 4. Complete Install Wizard information, 5. Press AUTO button on control panel. Allow unit to run for one minute with no toad (if running during a utility outage). 6. Set generator MLCB (generator discon- nect) to ON (CLOSED), 7. Set utility MLCB to ON (CLOSED), The system is now in AUTO. NOTE: If correct utility is present at this time, generator will perform its usual shutdown process. Performing Fuel System Leak Test Explosion and fire Fuel and vapors are extremely flammable and exploswe. No leafage of fuel is penudi.d Keep firl, and Spark away Fellow to do SO Will 'e"Ort in doArh 01 Slcnnoll trrillyr (0001921 All products are factory -tested before ship- ping to verify the performance and integrity of the fuel system. However. it is important to perform a final fuel system leak test before starting the generator. The entire fuel system should be tested from supply to regulator. See Figure 4-12. Perform a final fuel system leak test after generator installation. The test will identify possible leaks at all connection points (A). It is best practice to perform a fuel system leak test during normally -scheduled mainte- nance. 29 Owners Manuat for 60 Hz Air -Cooled Generators Figure 4-12. Connection Points to Leak Check Inspect for leaks by spraying all connection points with a non -corrosive gas leak detec- tion fluid. The solution should not be blown away or form bubbles. DO NOT start or operate generator if it has been submerged in water. Have an IASD thoroughly clean, dry, and inspect generator following any submersion in water. If the structure (home) has been flooded, it should be inspected by a certified electrician to ver- ify there will not be any electrical problems during generator operation or when utility power is returned. Regular scheduled maintenance should be conducted to inspect unit for corrosion. Inspect all metal components of generator, including base frame, brackets, alternator can, the entire fuel system (inside and out- side of the generator), and fastener locations. If there is corrosion found on generator com- ponents (e.g. regulator, engine/alternator mounts, fuel plenum, etc.), replace parts as necessary. Periodically wash and wax enclosure using automotive type products. Do not spray unit with a hose or power washer. Use warm, soapy water and a soft cloth. Frequent wash- ing is recommended in salt water/coastal areas. Spray engine linkages with a light oil such as WD-40. Brooke & Paul Grizzaffi 3052 High Cliff Drive t r 76051 Remove From and Return To Service Procedure 44�A YVARNWGJ Explosion. Batteries emit explosive, gases Always disconnect negative battery cable first to avoid spark. Failure to do so could result in death or serous injury (000238) If generator cannot be exercised monthly, at a minimum, and will be out of service longer than 90 days, proceed as follows to prepare generator for storage: 1. Start engine and allow it to warm up. 2. Close fuel shutoff valve in fuel supply line and allow engine to stop. I Set generator MLC8 (generator discon- nect) to OFF (OPEN) once engine has stopped. 4. Disconnect battery charger AC input TV Neutral cable (with white sleeve) at con- troller. 5. Remove 7.5A fuse from generator control panel- 6. Disconnect battery cables. Remove nega- tive battery cable first, 7. Drain oil completely while engine is still warm, and then fill crankcase with oil, See Changing the Oil and Oil Filter, 8. Attach a tag to engine indicating viscosity and classification of the new oil in the crankcase. 9. Remove spark plug(s) and spray a fogging agent into spark plug(s) threaded open- ings. Install and tighten spark plug(s) to specification. 10.Remove battery and store in a cool, dry place, 11I.Clean and wipe down generator enclo- sure. Return to Service 4 AmmN_" Explosion. Batteries emit exrAosnre gases. f.71- Always connect positive battery cable first to avoid spark. Failure to do so could result in death or serious injury. (000133) 1ACALITIOW Equipment damage Do not make battery connections in reverse- arse Doing so will result in equipment damage u000167al Proceed as follows to return unit to service after storage: Owner's Manual for 60 Hz Air -Cooled Generators 30 Maintenance Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 1. Inspect engine tag for oil viscosity and classification. Drain and fill with recom- mended oil if necessary. 2. Verify state of battery. Fill all cells of unseated batteries to correct level with dis- tilled water. DO NOT use tap water. Charge battery to 100% state of charge. Replace battery if faulty. 3. Clean and wipe down generator enclo- sure, 4. Verify 7.5A fuse is removed from genera- tor control panel. 5. Connect battery. Observe battery polarity. Damage will occur if battery is connected incorrectly. Install positive battery cable first. S. Connect battery charger AC input T 1 /Neu- tral cable (with white sleeve) at controller, 7. Open fuel shutoff valve. 8. Insert 7.5 A fuse into generator control panel, 9. Complete Install Wizard procedure (dia- grammed in generator installation man- ual). 10. Press MANUAL button to start unit. Allow unit to warm up for a few minutes. 11. Press OFF button to stop unit. 12.Set generator MLC8 (generator discon- nect) to ON (CLOSED). 13. Press AUTO button on control panel. The generator is ready for service. NOTE: Exercise timer and current date and time must be reset if battery is discharged or has been disconnected. 31 Owners Manual for 60 Hz Air -Cooled Generators Brooke & 76051 Generator Troubleshooting Problem Cause Blown fuse, Loose. corroded, or faulty battery Engine will not cables, crank Faulty starter contact. Faulty starter motor. Discharged battery, No fuel. Faulty fuel solenoid (FS). Engine cranks Harness/wiring issue. but will not start Faulty spark pfug(s). Valve clearance out of adjust- ment, if applicable. See Engine. Plugged or damaged air cleaner. Faulty spark plug(s). Engine starts Incorrect fuel pressure, hard and runs rough Fuel selector in wrong position, MIT M ri rJORM roll Correction Correct short circuit condition by replacing 7.5 A fuse in generator control panel. Con- tact an IASD if fuse continues to blow. ITighten, clean, or replace as necessary.* Charge or replace battery. Replenish fuel / turn on fuel valve. Contact an IASD for assistance. Inspect spark plug gap; replace spark plug(s) if out of tolerance. Inspect and adjust valve clearance. Inspect and clean air cleaner. Inspect spark plug gap: replace spark plug(s) if out of tolerance. Verify fuel pressure to regulator is 10-12 in water column (2.49-2.99 kPa) for LP gas, and 3-5-7,0 in water column (0.87-1.74 kPa) for NO. Set fuel conversion valve to correct position and program controller for fuel type. Valve clearance out of adjust- ment, if applicable. See Engine. Inspect and adjust valve clearance. internal engine issue. Contact an IASD for assistance. Unit is set to Controller wired incorrectly. OFF, but engine contin- Contact an IASD for assistance. ues to run Faulty control board. Generator MLCB (generator dis- Set generator MLCB (generator discon- connect) is OFF (OPEN). nect) to ON (CLOSED). No AC output from generator Generator internal failure. Contact an IASD for assistance, Engine may be warming up. See Cold Smart Start. Check the controller screen to verify status. Owner's Manual for 60 Hz Air -Cooled Generators 32 Troubleshooting I Quick Reference Guide Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Problem Cause Correction Generator MLC8 (generator dis- Set generator MLCB (generator discon- connect) is OFF (i nect) to ON (CLOSED). Faulty transfer switch coil. No transfer to standby after utility source Faulty transfer relay, Contact an IASD for assistance. failure Transfer relay circuit open. Faulty control logic board. Engine may be warming up. See Cold Smart Start. Check controller screen to verify status. Excessive engine oil. Adjust oil to correct level, See Checking Engine Oil Level. Unit consumes I Faulty engine breather. Contact an IASD for assistance large amounts of oil Incorrect type or viscosity of oil, See Engine Oil Requirements. Damaged gasket, seal, or hose. Inspect for oil leaks. Restricted air filter. Replace air filter. Wi-Fi network connection bro- Various. See Wi-Fi module owner's manual. ken or intermit- tent * Contact an IASD or visit wwwgenerac,com for assistance, 33 Owner's Manual for 60 Hz Air -Cooled Generators Brooke & 76051 Quick Reference Guide To clear an active alarm, press OFF button on the control panel, then the ENTER button, and finally the AUTO button. Contact an IASD if alarm reoccurs. Active Alarm LED Problem Action Solution FLASH- Unit running n i Check genera- for MLCB (gen- Check generator MLCB (gen- is NONE ING AUTO but no erator erator disconnect). If it ON, GREEN power in house. disconnect). contact an IASD. Inspect ventilation around gen- HIGH Unit shuts down Check LEDs I erator, intake, exhaust. and TEMPERA- RED during operation, screen for rear of generator. If no obstruc- TURE alarms, tions are present, contact an IASD, OVERLOAD Unit shuts down Check LEDs I Clear alarm and remove REMOVE RED during operation, screen for household loads from genera - LOAD alarms. tor. Put in AUTO and restart. Unit was running Clear alarm and remove RPM SENSE and shut down, Check LEDs / household loads from genera - LOSS RED attempts to screen for tor. Put into AUTO and restart. restart. alarms. If generator does not start, con - tact an IASD. NOT Unit will not start Check if screen See Activation section in instal - ACTIVATED NONE in AUTO with util- says unit not lation manual. ity loss, activated. Unit will not start Check screen If startup delay is greater than NONE GREEN in AUTO with util- for start delay expected, contact an IASD to ity loss, countdown. adjust from 2 to 1500 seconds, LOW OIL Unit will not start Check LEDs l Check oil level and add oil as PRESSURE RED in AUTO with util- screen for needed. If oil level is correct, ity loss. alarms, contact an IASD. Clear alarm. Using control panel, check battery by navi- Unit will not start Check LEDs gating to BATTERY MENU RPM SENSE RED in AUTO with util- screen for option from MAIN MENU. If LOSS ity loss, alarms. battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery. Verify fuel line shutoff valve is Unit will not start Check LEDs / ON. Clear alarm. Start unit in OVERCRANK RED in AUTO with util- screen for MANUAL. If it does not start, or ity loss. alarms. starts and runs rough, contact an IASD, LOW VOLTS Unit will not start Check LEDs / Clear alarm and remove REMOVE RED in AUTO with util- screen for household loads from genera - LOAD ity loss, alarms. tor. Put in AUTO and restart. Unit will not start Check LEDs / OVERSPEED RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. UNDER- Unit will not start Check LEDs / VOLTAGE RED in AUTO with util- screen for Contact an IASD. ity loss, alarms. UNDER- Unit will not start Check LEDs / SPEED RED in AUTO with util- screen for Contact an IASD. ity loss, alarms. Owner's Manual for 60 Hz Air -Cooled Generators 34 Troubleshooting I Quick Reference Guide Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Active Alarm LED Problem Action Solution STEPPER Unit will not start Check LEDs OVERCUR- RED in AUTO with util- screen for Contact an IASD. RENT ity loss. alarms. WIRING Unit will not start Check LEDs ERROR RED in AUTO with util- screen for Contact an IASD. ity loss. alarms. OVER- Unit will not start Check LEDs VOLTAGE RED in AUTO with util- screen for Contact an IASD. ity loss, alarms. AUXILIARY auxiliaryCheck Set auxiliary shutdown SHUTDOWN RED Unit will not start, shutdown switch(es) to CLOSED (1). switches Clear alarm. Clear alarm, Using control panel, check battery by navi- Yellow LED illu- Check screen gating to BATTERY MENU LOW YELLOW minated in any for additional option from MAIN MENU. If BATTERY state. information. battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery. BATTERY Yellow LED illu- Check screen PROBLEM YELLOW minated in any for additional Contact an IASD, state. information. i CHARGER Yellow LED illu- Check screen WARNING YELLOW minated in any for additional Contact an IASD. i state, information. i CHARGER Yellow LED illu- Check screen i MISSING AD YELLOW minated in any for additional Contact an IASD, state. information, Yellow LED illu- Check screen Perform SERVICE A mainte- SERVICE A YELLOW minated in any for additional nance. Press ENTER to clear, state. information. Yellow LED illu- Check screen Perform SERVICE B mainte- SERVICE B YELLOW minated in any for additional r trance. P ess ENTER to clear. state. information. INSPECT Yellow LED illu- Check screen Inspect battery, Press ENTER BATTERY YELLOW minated in any for additional to clear. state. information. 35 Owner's Manual for 60 Hz Air -Cooled Generators Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 Brooke & Paul Grizzaffi 3052 High Cliff Drive Grapevine, TX 76051 �M!S PAGr RELE,�',8ED 7,,�R r ON ST R'JCT!O�l �:V?VAFPRONF�.: lli,ANE M KEF dU?x liiE 10'E% 21 5 7 � 42: 1" A iw I F,Y� KD,,:-Y 'AF"T r e w1L C1-411-1 M — Part No. A0001846499 Rev. B 09122/2022 ,.P2022 Generac Power Systems, Inc. Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59 Specifications are subject to change without notice. Waukesha, WI 53189 No reproduction allowed in any form without prior 1-888-GENERAC (1-888-436-3722) written consent from Generac Power Systems, Inc. wwwgenerac.com